Ski-Doo REV Series Shop Manual

Section04ENGINE
Subsection 04 (OIL INJECTION SYSTEM)
1
A33D1DA
1. Float magnet at the end position
Reading below 0 ohm reflects the proper sensor
function. Replace the oil level sensor if reading
above 0 ohm.
Injection Oil Filter
Remove air box and carburetor or throttle body.
Siphon injection oil reservoir.
Disconnect oil filter hose no. 12 from the reservoir
no. 6.
Disconnect oil hoses no. 12 and no. 13 from the
oil filter no. 14 and remove it.
Injection Oil Pump
NOTE: Before removing the injection oil pump
no. 8, check its operation. Refer to the end of this
section.
Remove:
– air box
– carburetor or throttle body
– screw no. 3.
Unplug all hoses connected to oil pump no. 4.
NOTE: Mark hose locations for installation.
Disconnect the oil pump cable.
Check Valve
NOTE: Before removing check valve no. 2,check
its operation. Refer to the end of this section.
Remove air box and carburetor or throttle body.
Clean check valve area to remove oil or dirt.
Heat check valve no. 2 then pull it out of
crankcase.
ASSEMBLY
NOTE: During installation, always check for spring
clips no. 1 tightness.
Injection Oil Reservoir
For installation, reverse the removal procedure.
Injection Oil Level sensor
For installation, reverse the removal procedure.
Injection Oil Filter
For installation, reverse the removal procedure.
NOTE: The filter must be installed with the arrow
pointing toward the pump.
Injection Oil Pump
For installation, reverse the removal procedure.
However, pay attention to the following.
Torque the screws no. 3 to 5 N•m(44lbf•in).
Make sure cable barrel is well seated in oil pump
lever.
Secure barrel with plastic washer and circlip.
Install cable lock washer on left side of support.
Verify cable and oil pump lever operation then ad-
just cable.
Check Valve
Apply Loctite 648 (green) (P/N 413 711 400) on
the outer diameter of the check valve (machined
section). Take care that Loctite is ONLY in this
area.
NOTE: Prior to coating it with Loctite, make sure
check valve body is clean and dry. Clean from dirt
or oil, if any, with pulley flange cleaner (P/N 413
711 809).
130 mmr2004-Rev

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models