Ski-Doo REV Series Shop Manual

Section04ENGINE
Subsection 06 (REWIND STARTER)
Take out knot and then pull out rope no. 1.
ASSEMBLY
At assembly, position spring no. 11 outer end into
spring guide notch then wind the spring counter-
clockwise into guide.

WARNING
Since the spring is tightly wound inside the
guide it may fly out when rewind is handled.
Always handle with care.
A03C3FA
1
TYPICAL
1. Outer end into guide notch
CAUTION: It is of the utmost importance that
the rewind starter spring be lubricated period-
ically using Molykote PG 54 (P/N 420 899 763).
Otherwise, rewind starter component life will
be shortened and/or rewind starter will not op-
erate properly under very cold temperatures.
Lubricate spring assembly and 1 cm (1/2 in)
wide on bottom of housing with Molykote PG 54
(P/N 420 899 763).
A01C14A
1
TYPICAL
1. Molykote PG 54 inside spring guide
1
A32C2AA
1. Molykote PG 54 applied 1 cm (1/2 in) wide on bottom of housing
CAUTION: The use of standard multi-purpose
grease could result in rewind starter malfunc-
tion.
To install rope no. 1, insert rope into sheave no. 10
orifice and lock it by making a knot, leaving behind
a free portion of about 25 mm in length. Fuse rope
end with a lit match and insert it into sheave.
mmr2004-Rev 141

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models