Section 03 TROUBLESHOOTING
Subsection 03 (TRANSMISSION AND BRAKE SYSTEM)
SYMPTOM BELT “FLIP-OVER” AT HIGH SPEED.
CONDITION NORMAL USE
1. Check pulley alignment.
a. Pulley misalignment.
Align pulley according to specifications (refer to TECHNICAL DATA).
TEST/INSPECTION
2. Check drive belt identification number.
a. Wrong type of belt.
Replace with an appropriate drive belt.
BRAKE SYSTEM
HYDRAULIC BRAKE
SYMPTOM SPONGY BRAKE CONDITION.
CONDITION NORMAL USE
TEST/INSPECTION 1. Contaminated brake fluid.
Replace brake fluid and bleed system. If the problem persists, replace master cylinder.
SYMPTOM BRAKE FLUID LEAKAGE.
CONDITION NORMAL USE
1. Check for loosen hose connectors.
Replace copper washers and retighten.
TEST/INSPECTION
2. Check for damaged hose, master cylinder and caliper.
Replace part(s) and check for proper mounting.
SYMPTOM BRAKE SYSTEM IS NOISY.
CONDITION NORMAL USE
1. Check brake pad thickness.
a. Pads are worn out.
Replace.
TEST/INSPECTION
2. Check key/keyway.
a. Key/keyway is worn out.
Replace parts.
60 mmr2004-Rev
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