Ski-Doo REV Series Shop Manual

Section04ENGINE
Subsection 04 (OIL INJECTION SYSTEM)
A32C57A
APPLY LOCTITE ON THIS AREA ONLY
Install the check valve in the correct position as
described on next photos into the crankcase lower
side.
A32C59A
A
B
TYPICAL
A. PTO side 45° ±5° from cylinder axis to the top
B. MAG side 20° ±5° from cylinder axis to the bottom
Punch in the check valve carefully with a plastic
hammer.
Clean the crankcase from surplus of Loctite 648
with a rag.
ADJUSTMENT
Oil Pump Cable
Prior to adjusting the pump, make sure throttle
cable adjustment is completed and engine is
stopped.
Stretch the adjusting cable through a maximum
forceof32N•m (7.2 lbf•ft).
NOTE: It is better to have two persons to check
the cable distance. One stretching the cable and
other taking measurements.
Check the visible distance of the stretched cable,
while one person is stretching it and other check-
ing the distance.
3
A33D14A
2 1
1. Adjusting cable
2. Lock nut
3. Adjusting screw
Refer to the following table to know the visible
stretched distance of the cable.
MODELS
VISIBLE STRETCHED
DISTANCE
593 , 593 HO,
593 HO SDI and 793 HO
18 ± 0.3 mm
0.71 ± 0.12 in
793 SDI
19.5 ± 0.3 mm
0.77 ± 0.12 in
mmr2004-Rev 131

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models