Ski-Doo REV Series Shop Manual

Section 09 STEERING/FRONT SUSPENSION
Subsection 02 (FRONT SUSPENSION)
NOTE: The same procedure applies on both sides.
GENERAL INSPECTION
Check for looseness, bent, worn out, rusted or
other damage on components. Ensure cotter pins
are in good condition and properly secured. Re-
place the faulty component.
To check upper arm bushings and ball joint:
– Let vehicle weight compress the suspension.
– Firmly grab upper part of ski leg and try to move
sideways to feel the free-play.
– If excessive play is felt, replace the faulty com-
ponent.
To check lower arm bushings and ball joint:
– Raise front of vehicle off the ground from the
frame to release the suspension.
– Firmly grab lower part of ski leg and try to move
sideways to feel the free-play.
– If excessive play is felt, replace the faulty com-
ponent.
DISASSEMBLY
Ski
Lift front of vehicle and support it off the ground.
Unscrew nut no. 1 then pull screw no. 2 out. Re-
move ski no. 3.
Unscrew nuts no. 4 and remove ski runners no. 5.
2
3
A33F1RA
1
3
1. Unscrew nut
2. Remove screw
3. Ski runner nuts
Shock Absorber
Open hood and remove side panels.
Reduce spring preload by turning adjusting ring
towards position 1 and continue until it stops.
A33F1SA
A33F1TA
Remove lower screw then upper screw of shock
absorber.
NOTE: To retain upper screw while unscrewing
nut, remove access plug in engine compartment.
1
A33F1UA
1. Access hole to reach upper screw
334 mmr2004-Rev

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models