Section04ENGINE
Subsection 04 (OIL INJECTION SYSTEM)
GENERAL
During assembly/installation, use the torque val-
ues and service products as in the exploded
views.
Clean threads before applying a threadlocker. Re-
fer to SELF-LOCKING FASTENERS and LOCTITE
APPLICATION at the beginning of this manual for
complete procedure.
WARNING
Torque wrench tightening specifications
must strickly be adhered to.
Locking devices (e.g.: locking tabs, elastic
stop nuts, self-locking fasteners, etc.) must
be installed or replaced with new ones where
specified. If the efficiency of a locking device
is impaired, it must be renewed.
WARNING
Wipe off any oil spills. Oil is highly
flammable.
NOTE: The following procedures can be done
without removing the engine from chassis.
OIL TYPE
MODEL OIL TYPE
2-TEC SDI
BOMBARDIER
FORMULA XP-S II
synthetic injection oil
(1)
All others
2-stroke
engines
BOMBARDIER
FORMULA XP-S II
synthetic injection oil
OR
BOMBARDIER injection oil
(2) (3)
(1)
CAUTION: The BOMBARDIER Formula
XP-S II synthetic injection oil is specially
formulated and tested for the severe re-
quirement of these engines. Use of any
other brand two-stroke oil may void the
limited warranty. Use only BOMBARDIER
Formula XP-S II synthetic injection oil.
There is no known equivalent on the
market for the moment. If a high qual-
ity equivalent were available, it could be
used.
(2)
If BOMBARDIER injection oil is not available,
API TC high-quality low ash two-stroke injec-
tion oil may be used.
(3)
BOMBARDIER FORMULA XP-S II synthetic
injection oil and BOMBARDIER injection oil
are compatible, they can be mixed together.
OIL SYSTEM LEAK TEST
The following test will indicate any leak from oil
reservoir and all other component of oil system.
Install on oil reservoir special cap of leak testing
kit (P/N 529 033 100).
Install hose pinchers (P/N 295 000 076) on oil
reservoir check valve outlet hose.
2
A33D12A
1
1. Special cap on reservoir
2. Hose pinchers on check valve outlet hose
Remove air silencer and carburetor to gain ac-
cess to the oil pump hoses.Install hose pinchers
(P/N 295 000 076) on outlet hoses.
128 mmr2004-Rev
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