Ski-Doo REV Series Shop Manual

Section 06 TRANSMISSION
Subsection 04 (PULLEY DISTANCE AND ALIGNMENT)
PULLEY DISTANCE AND ALIGNMENT
GENERAL
Both pulley distance and pulley alignment must be
checked out to ensure the highest efficiency of
the transmission system. Furthermore, optimum
drive belt operation and minimal wear will be ob-
tained only with proper pulley alignment.
CAUTION: Before checking pulley adjustment,
the rear suspension must be mounted on the
vehicle and track tension/alignment must be
done. Always check pulley adjustment after
suspension is adjusted.

WARNING
Failure to correctly perform pulley alignment
may cause the vehicle to creep forward at
idle.
All Pulley Alignment Specifications Refer to:
X = Distance between straight bar and drive pulley
fixed half edge, measured between pulleys.
Y = Distance between straight bar and drive pulley
fixed half edge, measured at the end of straight
bar.
Z = Distance between outside diameter of pulleys
(not adjustable on the REV Series models).
GENERAL PROCEDURE
Remove guard, drive belt and air silencer.
Loosen lock nut.
1
A33D0FA
1. Lock nut
Untighten torque rod using a long hexagonal key.
1
A33D0GA
2
TYPICAL
1. Torque rod
2. Hexagonal key
By using driven pulley opening tool (P/N 529 017
200) push the sliding half to open the driven pulley.
529 017 200
A33D0HA
DRIVEN PULLEY OPENING TOOL
Insert a straight bar 9.5 mm (.373 in) square, 48 cm
(19 in) long or the proper alignment bar into the
opened driven pulley.
mmr2004-Rev 235

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models