Ski-Doo REV Series Shop Manual

TABLE OF CONTENTS
KNOCK SENSOR (KS).............................................................................................. 196
E-RAVE SOLENOID ................................................................................................ 197
DOUBLE IGNITION COIL.......................................................................................... 197
TDC SETTING (TOP DEAD CENTER)............................................................................. 199
CAPACITOR......................................................................................................... 199
ENGINE START/RER BUTTON VERIFICATION .................................................................. 200
DESS SWITCH VERIFICATION.................................................................................... 200
SPARK PLUGS...................................................................................................... 200
CRANKING SYSTEM ............................................................................................... 201
03 – DIAGNOSTIC PROCEDURES.............................................................................. 203
GENERAL........................................................................................................... 203
TROUBLESHOOTING ............................................................................................. 203
VCK(VEHICLE COMMUNICATION KIT)........................................................................... 206
2-TEC SYSTEM FAULT CODES ................................................................................... 207
06 TRANSMISSION
01 – DRIVE BELT .................................................................................................. 209
APPLICATION CHART ............................................................................................. 209
INSPECTION........................................................................................................ 209
CHECKING NEUTRAL FUNCTION................................................................................ 209
ROTATION DIRECTION............................................................................................ 209
DRIVE BELTHEIGHT MEASUREMENT AND ADJUSTMENT .................................................. 210
DRIVE BELTDEFLECTION MEASUREMENT (REFERENCE ONLY)............................................ 212
02 – DRIVE PULLEY............................................................................................... 215
TRA III............................................................................................................... 215
GENERAL........................................................................................................... 216
REMOVAL .......................................................................................................... 216
DISASSEMBLY ..................................................................................................... 216
CLEANING.......................................................................................................... 218
INSPECTION........................................................................................................ 218
ASSEMBLY ......................................................................................................... 220
INSTALLATION ..................................................................................................... 223
DRIVE PULLEY ADJUSTMENT ................................................................................... 224
03 – DRIVEN PULLEY ............................................................................................ 227
FORMULA RER .................................................................................................... 227
REMOVAL .......................................................................................................... 228
DISASSEMBLY ..................................................................................................... 228
CLEANING.......................................................................................................... 228
INSPECTION........................................................................................................ 228
BUSHING REPLACEMENT........................................................................................ 229
ASSEMBLY ......................................................................................................... 229
INSTALLATION ..................................................................................................... 230
ADJUSTMENT...................................................................................................... 231
HPV VSA............................................................................................................ 232
REMOVAL .......................................................................................................... 233
DISASSEMBLY ..................................................................................................... 233
CLEANING.......................................................................................................... 233
INSPECTION........................................................................................................ 233
ASSEMBLY ......................................................................................................... 233
INSTALLATION ..................................................................................................... 234
ADJUSTMENT...................................................................................................... 234
V

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models