Ski-Doo REV Series Shop Manual

Section 03 TROUBLESHOOTING
Subsection 04 (ELECTRICAL SYSTEM)
SYMPTOM STARTER TURNS BUT DOES NOT CRANK THE ENGINE.
CONDITION NORMAL USE
7. Check engine.
a. Engine seized.
Overhaul the engine.
8. Check height of commutator mica.
a. Commutator mica too high.
Undercut mica.
9. Check field coil resistance.
a. Shorted field coil.
Repair or replace yoke.
10. Check armature resistance.
a. Shorted armature.
Repair or replace armature.
11. Check tension of brush springs.
a. Weak brush spring tension.
Replace springs.
12. Check yoke assembly magnets.
a. Weak magnets.
Replace yoke assembly.
TEST/INSPECTION
13. Check if bushings are worn.
a. Worn bushings.
Replace bushings.
SYMPTOM STARTER TURNS, BUT OVERRUNNING CLUTCH PINION DOES NOT MESH WITH RING GEAR.
CONDITION NORMAL USE
1. Check clutch pinion gear.
a. Worn clutch pinion gear.
Replace clutch.
2. Check clutch.
a. Defective clutch.
Replace clutch.
3. Check brackets.
a. Worn or broken brackets.
Replace brackets.
4. Check movement of clutch on splines.
a. Poor movement of clutch on splines.
Clean and correct.
5. Check clutch bushing.
a. Worn clutch bushing.
Replace clutch.
TEST/INSPECTION
6. Check starter bushings.
a. Worn starter bushing(s).
Replace bushing(s).
62 mmr2004-Rev

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models