1G-10 Fuel System:
Fuel Pump Assembly Removal and Installation
B944H11706012
Removal
WARNING
!
• Spilled gasoline should be wiped off
immediately.
• Keep away from fire or spark.
• Work in a well-ventilated area.
1) Remove the fuel tank. Refer to “Fuel Tank Removal
and Installation (Page 1G-7)”.
2) Remove the fuel pump assembly (1) by removing its
mounting bolts (2) diagonally.
Installation
1) Install the new O-ring (1) and apply grease to it.
CAUTION
!
To O-ring must be replaced with a new one to
prevent fuel leakage.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
2) When installing the fuel pump assembly, first tighten
all the fuel pump mounting bolts lightly in the
ascending order and then tighten them to the
specified torque in the figure.
Tightening torque
Fuel pump mounting bolt: 10 N·m (1.0 kgf-m, 7.0
lbf-ft)
3) Reinstall the fuel tank. Refer to “Fuel Tank Removal
and Installation (Page 1G-7)”.
Fuel Level Gauge Inspection
B944H11706018
Refer to “Fuel Level Gauge Inspection in Section 9C
(Page 9C-5)”.
Fuel Pump Disassembly and Assembly
B944H11706013
Refer to “Fuel Pump Assembly Removal and Installation
(Page 1G-10)”.
Disassembly
1) Disconnect the fuel level gauge (+) lead wire (1).
2) Remove the fuel level gauge (2) by removing the
screws (3).
1
2
2
2
I944H1170017-02
1
I944H1170018-01
1 , 6
2
4
5
3
I944H1170019-02
1
I944H1170020-01
2
3
I944H1170021-02
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