Suzuki SFV650 - Brake

Table of Contents 4- i
4
Section 4
CONTENTS
Brake
Precautions .................................................4-1
Precautions............................................................. 4-1
Precautions for Brake System .............................. 4-1
Brake Fluid Information......................................... 4-1
Brake Control System and Diagnosis ... 4A-1
Schematic and Routing Diagram........................4A-1
Front Brake Hose Routing Diagram ....................4A-1
Rear Brake Hose Routing Diagram..................... 4A-2
Diagnostic Information and Procedures............4A-3
Brake Symptom Diagnosis.................................. 4A-3
Repair Instructions ..............................................4A-4
Brake Pedal Height Inspection and
Adjustment ........................................................ 4A-4
Front Brake Light Switch Inspection ................... 4A-4
Rear Brake Light Switch Inspection .................... 4A-4
Rear Brake Light Switch Inspection and
Adjustment ........................................................ 4A-4
Brake Fluid Level Check ..................................... 4A-5
Brake Hose Inspection ........................................ 4A-5
Air Bleeding from Brake Fluid Circuit .................. 4A-5
Brake Fluid Replacement.................................... 4A-6
Brake Hose Removal and Installation .................4A-8
Front Brake Master Cylinder Components.......... 4A-9
Front Brake Master Cylinder Assembly
Removal and Installation................................. 4A-10
Front Brake Master Cylinder / Brake Lever
Disassembly and Assembly ............................4A-11
Front Brake Master Cylinder Parts Inspection .. 4A-12
Rear Brake Master Cylinder Components ........4A-13
Rear Brake Master Cylinder Assembly
Removal and Installation................................. 4A-14
Rear Brake Master Cylinder Disassembly and
Assembly ........................................................ 4A-15
Rear Brake Master Cylinder Parts Inspection ...4A-16
Specifications.....................................................4A-16
Service Data .....................................................4A-16
Tightening Torque Specifications......................4A-17
Special Tools and Equipment ...........................4A-17
Recommended Service Material .......................4A-17
Special Tool ......................................................4A-17
Front Brakes ............................................ 4B-1
Repair Instructions ..............................................4B-1
Front Brake Components ....................................4B-1
Front Brake Pad Inspection.................................4B-2
Front Brake Pad Replacement............................4B-2
Front Brake Caliper Removal and Installation.....4B-3
Front Brake Caliper Disassembly and
Assembly...........................................................4B-4
Front Brake Caliper Parts Inspection ..................4B-6
Front Brake Disc Removal and Installation .........4B-6
Front Brake Disc Inspection ................................4B-7
Specifications.......................................................4B-8
Service Data........................................................4B-8
Tightening Torque Specifications........................4B-8
Special Tools and Equipment .............................4B-9
Recommended Service Material .........................4B-9
Special Tool ........................................................4B-9
Rear Brakes.............................................. 4C-1
Repair Instructions ..............................................4C-1
Rear Brake Components.....................................4C-1
Rear Brake Pad Inspection .................................4C-1
Rear Brake Pad Replacement ............................4C-2
Rear Brake Caliper Removal and Installation .....4C-3
Rear Brake Caliper Disassembly and
Assembly...........................................................4C-4
Rear Brake Caliper Parts Inspection...................4C-5
Rear Brake Disc Removal and Installation..........4C-6
Rear Brake Disc Inspection.................................4C-7
Specifications.......................................................4C-8
Service Data........................................................4C-8
Tightening Torque Specifications........................4C-8
Special Tools and Equipment .............................4C-9
Recommended Service Material .........................4C-9
Special Tool ........................................................4C-9