Suzuki SFV650 - Handlebars Inspection

Steering / Handlebar: 6B-4
• Tighten the handlebar holder bolts.
NOTE
First tighten the handlebar holder bolts (2)
(front ones) to the specified torque.
Tightening torque
Handlebar holder bolt (a): 23 N·m (2.3 kgf-m, 16.5
lbf-ft)
• Install the front brake master cylinder. Refer to “Front
Brake Master Cylinder Assembly Removal and
Installation in Section 4A (Page 4A-10)”.
• Apply grease to the end of the throttle cables and
cable pulley.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Insert the projection “C” of the right handlebar switch
box into the hole of the handlebars.
• Install the clutch lever assembly. Refer to “Clutch
Lever Removal and Installation in Section 5C
(Page 5C-4)”.
• Apply a handle grip bond “D” onto the left handlebar
before installing the handlebar grip.
: Handle grip bond (Handle Grip Bond
(commercially available))
• Insert the projection “E” of the left handlebar switch
box into the hole of the handlebars.
• Rout the wiring harness and cable routing. Refer to
“Throttle Cable Routing Diagram in Section 1D
(Page 1D-2)” and “Wiring Harness Routing Diagram
in Section 9A (Page 9A-5)”.
• After installing the steering, the following adjustments
are required before driving.
– Throttle cable play (Refer to “Throttle Cable
Routing Diagram in Section 1D (Page 1D-2)”)
– Clutch cable play (Refer to “Throttle Cable Play
Inspection and Adjustment in Section 0B (Page 0B-
12)”)
– Throttle cable play (Refer to “Throttle Cable Play
Inspection and Adjustment in Section 0B (Page 0B-
12)”)
Handlebars Inspection
B944H16206004
Refer to “Handlebars Removal and Installation
(Page 6B-3)”.
Inspect the handlebars for distortion and damage.
If any defect is found, replace the handlebars with a new
one.
“a”: Clearance
(a)
“a”
(a)
2
I944H1620007-01
“C”
I944H1620008-01
“D”
I649G1620008-03
“E”
I944H1620009-01
I649G1620010-03