1I-4 Starting System:
Starter Motor Removal and Installation
B944H11906002
Removal
1) Turn the ignition switch OFF and disconnect the
battery (–) lead wire. Refer to “Battery Removal and
Installation in Section 1J (Page 1J-12)”.
2) Remove the starter motor lead wire (1).
3) Remove the starter motor (2).
Installation
1) Apply grease to the starter motor O-ring.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
CAUTION
!
Replace the O-ring with a new one.
2) Install the starter motor.
3) Tighten the starter motor mounting bolts (1) to the
specified torque. Refer to “Wiring Harness Routing
Diagram in Section 9A (Page 9A-5)”.
NOTE
Fit the clamp to the bolt “A”.
Tightening torque
Starter motor mounting bolt (a): 10 N·m (1.0 kgf-
m, 7.0 lbf-ft)
4) Tighten the starter motor lead wire mounting nut (2)
to the specified torque. Refer to “Wiring Harness
Routing Diagram in Section 9A (Page 9A-5)”.
Tightening torque
Starter motor lead wire mounting nut (b): 6 N·m (
0.6 kgf-m, 4.5 lbf-ft)
Starter Motor Disassembly and Assembly
B944H11906003
Refer to “Starter Motor Removal and Installation
(Page 1I-4)”.
Disassembly
Disassemble the starter motor as shown in the starter
motor components diagram. Refer to “Starter Motor
Components (Page 1I-3)”.
1
I944H1190003-01
2
I944H1190004-02
I944H1190005-01
(a)
1
“A”
I944H1190006-01
(b)
2
I944H1190007-01