Suzuki SFV650 - Countershaft Gear; Driveshaft Gear Disassembly and Assembly

5B-6 Manual Transmission:
Countershaft Gear / Driveshaft Gear
Disassembly and Assembly
B944H15206005
Refer to “Transmission Removal and Installation
(Page 5B-3)”.
Disassembly
CAUTION
!
Identify the position of each removed part.
Organize the parts in their respective groups
(i.e., drive or driven) so that they can be
reinstalled in their original positions.
Disassemble the countershaft and driveshaft as shown
in the transmission construction. Refer to “Transmission
Construction (Page 5B-5)”.
Pay attention to the following points:
Countershaft
• Remove the 6th drive gear snap ring (1) from its
groove and slide it towards the 3rd/4th drive gears (2).
• Slide the 6th (3) and 2nd (4) drive gears toward the
3rd/4th drive gears (2), then remove the 2nd drive
gear circlip (5).
• Remove the 2nd drive gear (4), 6th drive gear (3),
bushing and washer.
• Remove the snap ring (6) and 3rd/4th drive gears (7).
• Remove the snap ring (8), washer (9) and 5th drive
gear (10).
• Remove the 5th drive gear bushing (11).
Driveshaft
• Remove the washer (1) and 1st driven gear (2).
• Remove the 1st driven gear bushing (3), washer (4)
and 5th driven gear (5).
1
2
I944H1520012-01
2
3
5
4
I944H1520013-01
6
7
I944H1520014-01
8
9
10
I944H1520015-01
11
I944H1520016-01
1
2
3
5
4
I944H1520017-01