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Suzuki SFV650 - Page 481

Suzuki SFV650
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Manual Transmission: 5B-7
Remove the snap ring (6), washer (7) and 4th driven
gear (8).
Remove the 4th driven gear bushing (9), lock washers
(10) and 3rd driven gear (11).
Remove the 3rd driven gear bushing (12) and washer
(13).
Remove the snap ring (14) and 6th driven gear (15).
Remove the snap ring (16) and 2nd driven gear
bushing (17).
Remove the 2nd driven gear (18).
Assembly
NOTE
When reassembling the transmission gears,
attention must be given to the locations and
positions of washers and snap rings. The
cross sectional view shows the correct
position of the gears, bushings, washers and
snap rings. Refer to “Transmission
Construction (Page 5B-5)”.
CAUTION
!
Never reuse a snap rings. After a snap
rings has been removed from a shaft, it
should be discarded and a new snap rings
must be installed.
When installing a new snap rings, do not
expand the end gap larger than required to
slip the snap rings over the shaft.
After installing a snap rings, make sure
that it is completely seated in its groove
and securely fitted.
NOTE
Rotate the bearing by hand to inspect for
abnormal noises and smooth rotation.
Replace the bearing if there is anything
unusual.
Before installing the gears, apply engine
oil to the driveshaft and countershaft.
When installing a new snap ring (1), pay attention to
its direction. Fit it to the side where the thrust is as
shown in the illustration.
Driveshaft
When install the 3rd driven gear bushing (1) onto the
driveshaft, align the shaft oil hole “A” with the bushing
oil hole “B”.
6
7
8
9
11
10
I944H1520018-01
12
13
I944H1520019-01
14
15
16
17
18
I944H1520020-01
1. Snap ring “A”: Thrust “B”: Sharp edge
1
“A”
“B”
I649G1520049-02
1
“A”
“B”
I944H1520021-01

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