5B-18 Manual Transmission:
Installation
Install the oil seal in the reverse order of removal. Pay
attention to the following points:
CAUTION
!
The removed oil seal must be replaced with
new ones.
• Install the oil seal (1) with the special tool.
Special tool
(A): 09913–70210 (Bearing installer set)
• Apply grease to the oil seal lip.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
Specifications
Service Data
B944H15207001
Transmission + Drive Chain
Unit: mm (in) Except ratio
Tightening Torque Specifications
B944H15207002
NOTE
The specified tightening torque is described in the following.
“Gearshift Lever Construction (Page 5B-13)”
“Gearshift Shaft / Gearshift Cam Plate Components (Page 5B-14)”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Tightening Torque List in Section 0C
(Page 0C-7)”.
(A)
1
I944H1520066-01
Item Standard Limit
Primary reduction ratio 2.088 (71/34) —
Final reduction ratio 3.066 (46/15) —
Gear ratios
Low 2.461 (32/13) —
2nd 1.777 (32/18) —
3rd 1.380 (29/21) —
4th 1.125 (27/24) —
5th 0.961 (25/26) —
Top 0.851 (23/27) —
Gearshift-fork to gearshift-fork
groove clearance
No. 1, No. 2 &
No. 3
0.1 – 0.3 (0.004 – 0.012) 0.50 (0.020)
Gearshift fork groove width
No. 1, No. 2 &
No. 3
5.5 – 5.6 (0.217 – 0.220) —
Gearshift fork thickness
No. 1, No. 2 &
No. 3
5.3 – 5.4 (0.209 – 0.213) —
Gearshift lever height 45 – 55 (1.8 – 2.2) —
Fastening part
Tightening torque
Note
N⋅m kgf-m lbf-ft
GP switch mounting bolt 6.5 0.65 4.7 )(Page 5B-13)
Gearshift arm stopper 19 1.9 13.5 )(Page 5B-16)
Gearshift cam stopper bolt 10 1.0 7.0 )(Page 5B-16)
Gearshift cam stopper plate bolt 13 1.3 9.5 )(Page 5B-16)