Suzuki SFV650 User Manual

5B-8 Manual Transmission:
• After installing the 3rd driven gear (2) onto the
driveshaft, install lock washer No. 2 (3) onto the
driveshaft, and position it so it fits into the groove.
• Then, fit lock washer No. 1 (4) into lock washer No. 2
(3).
• When install the 4th driven gear bushing (5) onto the
driveshaft, align the shaft oil hole “C” with the bushing
oil hole “D”.
Countershaft
• When installing the 6th drive gear bushing (1) onto the
countershaft, align the shaft oil hole “A” with the
bushing hole “B”.
Transmission Related Parts Inspection
B944H15206006
Refer to “Transmission Removal and Installation
(Page 5B-3)” and “Countershaft Gear / Driveshaft Gear
Disassembly and Assembly (Page 5B-6)”.
Gearshift Fork to Groove Clearance
NOTE
The clearance for each gearshift fork plays
an important role in the smoothness and
positiveness of the shifting action.
Using a thickness gauge, check the gearshift fork
clearance in the groove of its gear.
If the clearance checked is noted to exceed the limit
specified, replace the fork or its gear, or both.
Special tool
(A): 09900–20803 (Thickness gauge)
Gearshift fork to gearshift fork groove clearance
Standard: 0.1 – 0.3 mm (0.004 – 0.012 in)
Service limit: 0.5 mm (0.02 in)
2
3
I944H1520022-01
3
4
I944H1520023-01
“C”
“D”
5
I944H1520024-01
“A”
“B”
1
I944H1520025-01
(A
)
I649G1520056-03

Suzuki SFV650 Specifications

General

Manufacturer	Suzuki
Model	SFV650
Category	Naked
Bore x Stroke	81.0 mm x 62.6 mm
Compression Ratio	11.5:1
Fuel System	Fuel Injection
Ignition	Electronic ignition (transistorized)
Lubrication	Wet sump
Starter	Electric
Transmission	6-speed, constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Brakes	Disc, twin
Rear Brakes	Disc
Front Tire Size	120/70ZR17M/C (58W), tubeless
Rear Tire Size	160/60ZR17M/C (69W), tubeless
Ground Clearance	135 mm (5.3 in)
Curb Weight	202 kg (445 lbs)
Overall Width	760 mm
Wheelbase	1445 mm (56.9 in)
Fuel Capacity	14.5 L
Engine Type	4-stroke, liquid-cooled, DOHC, 90-degree V-twin
Overall Length	2, 130 mm (83.9 in)
Overall Height	1090 mm