Suzuki SFV650 - Exhaust System Inspection

Exhaust System: 1K-7
• Route the HO2 sensor lead wire properly.
Refer to “Throttle Body Construction in Section 1D
(Page 1D-8)” and “Wiring Harness Routing Diagram
in Section 9A (Page 9A-5)”.
• Install the new muffler connector (11).
NOTE
• When installing new muffler connector,
remove the old sealer from the exhaust
and muffler.
• Apply the exhaust gas sealer to both the
inside and outside of the new connector.
: Muffler seal (MUFFLER SEAL LOCTITE
5920 (commercially available) or equivalent)
• Tighten the muffler mounting nut (12) and muffler
connecting bolt (13) to the specified torque.
Tightening torque
Muffler mounting nut (g): 25 N·m (2.5 kgf-m, 18.0
lbf-ft)
Muffler connecting bolt (h): 23 N·m (2.3 kgf-m,
16.5 lbf-ft)
Exhaust System Inspection
B944H11B06005
Inspect the exhaust pipe connection and muffler
connection for exhaust gas leakage and mounting
condition. If any defect is found, replace the exhaust
pipe assembly or muffler with a new one.
Check the exhaust pipe bolts, connecting bolts and
muffler mounting bolts are tightened to their specified
torque. Refer to “Exhaust Pipe Bolts and Muffler Bolts
Inspection in Section 0B (Page 0B-4)”.
Tightening torque
Exhaust pipe bolt: 23 N·m (2.3 kgf-m, 16.5 lbf-ft)
Exhaust pipe connecting bolt: 23 N·m (2.3 kgf-m,
16.5 lbf-ft)
Muffler connecting bolt: 23 N·m (2.3 kgf-m, 16.5 lbf-
ft)
Muffler mounting nut: 25 N·m (2.5 kgf-m, 18.0 lbf-ft)
(f)
10
(f)
10
I944H11B0026-03
11
I944H11B0027-03
(g)
12
I944H11B0028-03
(h)
13
I944H11B0029-03