Suzuki SFV650 - Transmission Removal and Installation

Manual Transmission: 5B-3
Transmission Removal and Installation
B944H15206002
Removal
1) Remove the engine assembly from the frame. Refer
to “Engine Assembly Removal in Section 1D
(Page 1D-18)”.
2) Disassemble the engine top side. Refer to “Engine
Top Side Disassembly in Section 1D (Page 1D-25)”.
3) Separate the right and left crankcases. Refer to
“Engine Bottom Side Disassembly in Section 1D
(Page 1D-58)”.
4) Remove the crankshaft (1).
Gearshift cam / Gearshift fork
Remove the gearshift fork shafts (1), gearshift forks (2)
and gearshift cam (3).
Driveshaft Assembly / Countershaft Assembly
1) Remove the driveshaft assembly (1) and
countershaft assembly (2).
2) Remove the engine sprocket spacer (3) and O-ring
(4).
Installation
Install the transmission in the reverse order of removal.
Pay attention to the following points:
Driveshaft Assembly / Countershaft Assembly
• Install the driveshaft assembly (1) and countershaft
assembly (2).
1
I944H1520001-01
2
1
2
3
I944H1520002-01
1
2
I944H1520003-01
3
4
I944H1520004-01
1
2
I944H1520005-01