Manual Transmission: 5B-13
Installation
Install the gear position switch in the reverse order of
removal. Pay attention to the following points:
• Apply grease to the O-ring.
CAUTION
!
Replace the O-ring with a new one.
NOTE
Align the gear position switch pin “A” with
the gearshift cam hole “B”.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Apply thread lock to the gear position switch bolts (1)
and tighten them to the specified torque.
: Thread lock cement 99000–32110
(THREAD LOCK CEMENT SUPER 1322 or
equivalent)
Tightening torque
GP switch mounting bolt (a): 6.5 N·m (0.65 kgf-m,
4.7 lbf-ft)
• Route the gear position switch lead wire. Refer to
“Wiring Harness Routing Diagram in Section 9A
(Page 9A-5)”.
Gearshift Lever Construction
B944H15206009
Gearshift Lever Removal and Installation
B944H15206010
Removal
1) Place the motorcycle on the center stand.
2) Remove the gearshift lever as shown in the gearshift
lever construction. Refer to “Gearshift Lever
Construction (Page 5B-13)”.
Installation
Refer to “Gearshift Lever Construction (Page 5B-13)”.
Install the gearshift lever in the reverse order of removal.
Pay attention to the following points:
• After installing the gearshift lever, check the gearshift
lever height. Refer to “Gearshift Lever Height
Inspection and Adjustment (Page 5B-13)”.
Gearshift Lever Height Inspection and
Adjustment
B944H15206011
Inspect and adjust the gearshift lever height in the
following procedures:
1) Inspect the gearshift lever height “a” between the
pedal top face and footrest.
Adjust the gearshift lever height if necessary.
Gearshift lever height “a”
Standard: 45 – 55 mm (1.8 – 2.2 in)
“A”
“B”
I944H1520030-01
(a)
1
I944H1520045-03
1. Gearshift link arm “a”: 45 – 55 mm (1.8 – 2.2 in)
2. Gearshift link rod : 40 N⋅m (4.0 kgf-m, 29.0 lbf-ft)
3. Gearshift lever : Apply grease.
4. Footrest
1
2
“a”
4
3
(a)
I944H1520069-01
“a”
I944H1520046-01
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