4B-5 Front Brakes:
Assembly
Assemble the caliper in the reverse order of
disassembly. Pay attention to the following points:
• Wash the caliper bores and pistons with specified
brake fluid. Particularly wash the dust seal grooves
and piston seal grooves.
BF: Brake fluid (DOT 4)
CAUTION
!
• Wash the caliper components with fresh
brake fluid before reassembly. Never use
cleaning solvent or gasoline to wash them.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvent such as
gasoline, kerosine or the others.
• Apply the brake fluid to piston seals (1) and dust seals
(2).
CAUTION
!
Replace the piston seals (1) and dust seals
(2) with new ones.
BF: Brake fluid (DOT 4)
• Install the piston seals as shown.
• Install the pad guide (3) and pad spring (4).
• Install the rubber boots (5) and (6).
• Apply grease to the caliper holder sliding pins.
: Grease 99000–25100 (SUZUKI SILICONE
GREASE or equivalent)
• Set the boots onto the sliding pins securely.
I649G1420012-02
1
2
I649G1420013-02
4
3
I944H1420015-01
5
6
I944H1420016-01
I944H1420017-01
I944H1420018-01
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