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BRP Evinrude E-TEC G2 - Cylinder Head Installation

BRP Evinrude E-TEC G2
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258
Powerhead
Powerhead Assembly
Slide piston and rod assembly into the correct cyl-
inder, as marked during disassembly. Guide con-
necting rod through cylinder block to avoid
scratching cylinder wall.
Cylinder Head Installation
Apply Triple Guard grease to the o-rings.
Place the cylinder and oil passage o-rings on the
cylinder head as shown. Make SURE the oil pas-
sages are NOT blocked.
Apply soapy water to water dams and insert into
block.
Apply a thin bead of RTV around each of the
water passages on the block and cylinder head as
shown:
Install cylinder head with the thermostat toward
the top. Apply Triple-Guard grease to threads and
install the 8 cylinder head nuts and 12 screws.
DO NOT use any sealant on threads
009703
1. Cylinder o-rings
2. Oil passage o-rings
009723
1
2
1
2
1
2
1. Water dams
009731
1. Cylinder block
2. Cylinder head
009724
1
1
1
1
2

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