403
Gearcase
Shifter, Bearing and Seal Servicing
14
Wrap the housing with a shop cloth to catch the
ball and spring. Rotate the shifter detent 90° in
either direction, then pull the detent out of the
housing.
Remove the detent ball and spring.
Remove needle bearings from bearing housing for
cleaning and inspection.
Shift Housing Assembly
IMPORTANT: Clean and inspect all parts before
beginning assembly procedures. Replace any
damaged parts.
Lightly coat the detent ball and spring with Needle
Bearing grease. Insert the spring in the housing,
then the ball.
Insert shifter detent into the housing. Position the
NEUTRAL detent at a 90° angle as shown.
Depress the ball and spring with a suitable tool.
Then push the shifter detent is past the ball, and
remove the tool.
Rotate the shifter detent 90° to position the detent
to engage the ball in the NEUTRAL position.
Thoroughly grease 25 needle bearings with Nee-
dle Bearing grease and place in the bearing case.
WARNING
Wear safety glasses to avoid personal injury.
The detent ball and spring and come out with
great force.
1. Shifter detent
2. Ball and spring
009516
009523
1. NEUTRAL detent
009516
1. Depress ball and spring
2. Push shifter detent
3. Rotate 90°
009515
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