Mitutoyo HR-530 Series

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No. 99MBG518A

D-2

PART D : 1 Test Flow

Test

Specimen set

"2.9 Setting the Specimen" (page

D-15)

Test execution

"2.10 Executing the Test" (page

D-17)

Conrmationoftestresults

"2.11ConrmingtheTestResults"

(page D-19)

Main Page

Conventions Used in Manuals3
Labels on Product4
Safety Precautions6
Precautions for Use9
Electromagnetic Compatibility (EMC)11
Notes on Export to EU Member Countries11
Disposal of Products Outside the European Union and Other European Countries11
Disposal of Old Electrical & Electronic Equipment12
China Rohs Compliance Information12
Warranty13
Disclaimer13
About this Document14
Table of Contents16
PART a Overview27
Overview of the Main Unit of the Testing Machine29
Part Names31
Exterior of the Main Unit of the Testing Machine31
Connector Part of the Main Unit of the Testing Machine32
Front Switch Panel33
Display Unit34
System Startup and Shutdown35
System Startup35
System Shutdown36
Hardness Test Methods37
Rockwell/Rockwell Superficial Hardness Test37
About the Rockwell/Rockwell Superficial Hardness Test37
Precautions for the Rockwell/Rockwell Superficial Hardness Test38
Test Force (Rockwell/Rockwell Superficial Hardness Test39
Brinell Hardness Test40
About the Brinell Hardness Test40
Precautions for the Brinell Hardness Test40
Test Force (Brinell Hardness Test41
Plastic Hardness Test42
About the Plastic Hardness Test42
Precautions for the Plastic Hardness Test42
Test Force (Plastic Hardness Test42
Indent Depth Brinell Hardness Test (HBT43
About the Indent Depth Brinell Hardness Test (HBT43
PART E Indent Depth Brinell Hardness Test43
PART B Installation45
Installation Environment47
Temperature Range47
Humidity Range47
Vibration47
Air Currents/Noise48
Dust48
Power Supply49
Grounding50
Altitude50
Installation Space51
Checking the Levelness of the Testing Machine53
Connection of Various Cables55
Full System Connection55
Connecting the Printer (DP-1VA LOGGER56
Connecting the Fine-Adjustment Table for Jominy Testing and the Foot Switch57
Procedure to Affix the Protective Sheet for the Display Unit59
Procedure To Affix The Protective Sheet For The Display Unit60
Installing or Removing the Bellows61
Removing the Bellows61
Installing the Bellows65
Installing the Display Unit69
Test Flow73
Method to Test One Point73
Method to Set a Group and Test Multiple Points74
Method to Fix the Test Position and Test75
Method to Test One Point77
Test Method Settings78
Method to Test One Point78
Display Conditions Settings79
Scale Settings80
Mounting the Indenter81
Test Time Settings81
Correction Value Settings81
GO/NG Judgment Settings82
Setting the Specimen82
Executing the Test84
Confirming The Test Results86
Confirming On The Screen86
Confirming With External Output86
Retesting86
Method to Set a Group and Test Multiple Points87
Test Method Settings87
Display Conditions Settings88
Scale Settings89
Mounting the Indenter89
Test Time Settings89
Correction Value Settings89
GO/NG Judgment Settings89
Group Settings90
Setting the Specimen92
Executing the Test93
Executing the Test (First Point93
Confirming The Test Results (First Point94
Executing the Test (Second Point95
Confirming The Test Results (Second Point97
Testing from the Third Point Onwards97
Retesting98
Method to Fix the Test Position and Test99
Test Method Settings99
Display Conditions Settings100
Scale Settings101
Test Time Settings101
Correction Value Settings101
GO/NG Judgment Settings101
Test Position Registration102
Setting the Specimen104
Executing the Test106
Confirming The Test Results107
Confirming On The Screen107
Confirming With External Output107
Retesting107
Executing Continuous Tests109
PART D Plastic Hardness Test (ASTM D785-B)113
Test Flow115
Method to Test One Point115
Method to Set a Group and Test Multiple Points117
Test Method Settings117
Display Conditions Settings117
Mounting the Indenter117
Test Time Settings117
Correction Value Settings117
GO/NG Judgment Settings123
Test for the Specimen for Obtaining the Correction Value124
Setting the Specimen for Obtaining the Correction Value124
Executing the Test126
Correction Value Setup128
Setting the Specimen129
Executing the Test131
Confirming The Test Results133
Confirming On The Screen133
Confirming With External Output133
Method to Set a Group and Test Multiple Points135
Test Method Settings135
Display Conditions Settings136
Mounting the Indenter137
Test Time Settings137
Correction Value Settings137
GO/NG Judgment Settings137
Group Settings138
Test for the Specimen for Obtaining the Correction Value140
Setting the Specimen for Obtaining the Correction Value140
Executing the Test140
Correction Value Setup142
Setting the Specimen143
Executing the Test144
Executing the Test (First Point144
Executing the Test (Second Point164
Testing the Test Block180
Setting the Test Block180
Executing the Test180
Confirming The Test Results181
Testing from the Second Point Onwards182
Testing with Test Blocks of Different Hardness Values182
Correction Value Setup183
Setting the Specimen186
Executing the Test187
Executing the Test (First Point187
Confirming The Test Results (First Point188
Executing the Test (Second Point189
Confirming The Test Results (Second Point191
Testing from the Third Point Onwards191
Retesting192
PART F Brinell Hardness Test193
Test Flow193
Method to Test One Point195
Method to Set a Group and Test Multiple Points197
Method to Test One Point199
Test Method Settings200
Display Conditions Settings201
Indenter Settings202
Mounting the Indenter203
Test Force/Time Settings203
Correction Value Settings204
GO/NG Judgment Settings204
Setting the Specimen205
Executing the Test207
Indent Measurement208
Indent Measurement Value Input209
Confirming The Test Results210
Confirming On The Screen210
Confirming With External Output210
Method to Set a Group and Test Multiple Points211
Test Method Settings211
Display Conditions Settings211
Indenter Settings211
Mounting the Indenter212
Correction Value Settings212
GO/NG Judgment Settings212
Group Settings213
Setting the Specimen215
Executing the Test216
Executing the Test (First Point216
Indent Measurement (First Point217
Indent Measurement Value Input (First Point217
Confirming The Test Results (First Point218
Executing the Test (Second Point219
Indent Measurement (Second Point220
Indent Measurement Value Input (Second Point220
Testing from the Third Point Onwards221
PART G Settings223
Home Screen225
Standard Screen227
Simple Screen229
List Average Screen231
List Screen234
Multi-Test Screen235
X-Axis Position Setting236
Test Conditions237
Scale237
Rockwell/Rockwell Superficial Hardness Test237
Brinell Hardness Test238
Plastic Hardness Test (ISO 2039-2239
Plastic Hardness Test (ASTM D785-B240
Indent Depth Brinell Hardness Test (VDI/VDE2616241
Test Force/Time242
Rockwell/Rockwell Superficial Hardness Test242
Brinell Hardness Test243
Plastic Hardness Test (ISO 2039-2244
Plastic Hardness Test (ASTM D785-B245
Indent Depth Brinell Hardness Test (VDI/VDE2616246
Correction247
Curve Correction247
User Correction248
Settings250
Execution Conditions251
Conversion Settings251
Calculation Settings252
GO/NG Judgment252
Group253
External Output254
Settings257
Results259
Statistical Display260
List Display262
Hardness Chart264
Histogram265
Drawing Settings266
X-R Graph268
Details270
System Conditions273
Guide273
Test Method274
Display275
Display276
Equipment277
System278
Time279
Settings280
System Conditions280
Initialization281
Explanation283
PART H Inspection and Maintenance285
Product Storage287
Regular Inspection and Maintenance289
Inspection Items289
Vertical Shaft290
Exterior Maintenance290
Inspection and Replacement of Consumable Parts291
Replacing the Indenter291
Confirming The Tolerance Of Hardness Tests293
Calibrations to Run Plastic Hardness Tests295
Replacing the Protective Sheet for the Display Unit295
PART I Troubleshooting297
System Operation299
Testing Hardness301
Error Message List303
Part J Specifications305
Main Specifications307
Main Unit of the Testing Machine307
Others310
Standard Accessories311
Optional Accessories313
Specimen Stage313
Types of Printers313
Others314
Hardness Test Block314
Indenter317
Optional Accessories for Brinell/Hbt Hardness Test318
PART K Supplement319
Connecting with Printer DP-1VA LOGGER321
External Output323
Serial Interface (RS-232C323
USB Interface323
Digimatic Interface (SPC323
Data Output Example (Serial Interface324
Test Conditions324
Test Results326
Example of Statistical Result Output328
Conversion Tables329
Mitutoyo Hard Steel329
Mitutoyo Soft Metal331
SAE J 417 Table1334
Astm E140 Table1336
Astm E140 Table2338
Astm E140 Table 4338
Iso 18265 Table A.1341
Bs 860 Table 2,3,4344
Index346
Service Network349

Mitutoyo HR-530 Series - Page 116

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