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Mitutoyo HR-530 Series User Manual
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No. 99MBG518A1
Date of publication: May 2, 2021 (1)
User's Manual
-
Instructions for use -
Read this document thoroughly before operating the product.
After reading, retain it close at hand for future reference.
This English language version of the document contains
the original instructions.
R
oc
kw
ell Har
dness
T
esting Mac
hine
HR-530 Series
HR-530
HR-530L
*99MBG518A1*
2
Table of Contents
Conventions Used in Manuals
3
Labels on Product
4
Safety Precautions
6
Precautions for Use
9
Electromagnetic Compatibility (EMC)
11
Notes on Export to EU Member Countries
11
Disposal of Products Outside the European Union and Other European Countries
11
Disposal of Old Electrical & Electronic Equipment
12
China Rohs Compliance Information
12
Warranty
13
Disclaimer
13
About this Document
14
Table of Contents
16
PART a Overview
27
Overview of the Main Unit of the Testing Machine
29
Part Names
31
Exterior of the Main Unit of the Testing Machine
31
Connector Part of the Main Unit of the Testing Machine
32
Front Switch Panel
33
Display Unit
34
System Startup and Shutdown
35
System Startup
35
System Shutdown
36
Hardness Test Methods
37
Rockwell/Rockwell Superficial Hardness Test
37
About the Rockwell/Rockwell Superficial Hardness Test
37
Precautions for the Rockwell/Rockwell Superficial Hardness Test
38
Test Force (Rockwell/Rockwell Superficial Hardness Test
39
Brinell Hardness Test
40
About the Brinell Hardness Test
40
Precautions for the Brinell Hardness Test
40
Test Force (Brinell Hardness Test
41
Plastic Hardness Test
42
About the Plastic Hardness Test
42
Precautions for the Plastic Hardness Test
42
Test Force (Plastic Hardness Test
42
Indent Depth Brinell Hardness Test (HBT
43
About the Indent Depth Brinell Hardness Test (HBT
43
PART E Indent Depth Brinell Hardness Test
43
PART B Installation
45
Installation Environment
47
Temperature Range
47
Humidity Range
47
Vibration
47
Air Currents/Noise
48
Dust
48
Power Supply
49
Grounding
50
Altitude
50
Installation Space
51
Checking the Levelness of the Testing Machine
53
Connection of Various Cables
55
Full System Connection
55
Connecting the Printer (DP-1VA LOGGER
56
Connecting the Fine-Adjustment Table for Jominy Testing and the Foot Switch
57
Procedure to Affix the Protective Sheet for the Display Unit
59
Procedure To Affix The Protective Sheet For The Display Unit
60
Installing or Removing the Bellows
61
Removing the Bellows
61
Installing the Bellows
65
Installing the Display Unit
69
Test Flow
73
Method to Test One Point
73
Method to Set a Group and Test Multiple Points
74
Method to Fix the Test Position and Test
75
Method to Test One Point
77
Test Method Settings
78
Method to Test One Point
78
Display Conditions Settings
79
Scale Settings
80
Mounting the Indenter
81
Test Time Settings
81
Correction Value Settings
81
GO/NG Judgment Settings
82
Setting the Specimen
82
Executing the Test
84
Confirming The Test Results
86
Confirming On The Screen
86
Confirming With External Output
86
Retesting
86
Method to Set a Group and Test Multiple Points
87
Test Method Settings
87
Display Conditions Settings
88
Scale Settings
89
Mounting the Indenter
89
Test Time Settings
89
Correction Value Settings
89
GO/NG Judgment Settings
89
Group Settings
90
Setting the Specimen
92
Executing the Test
93
Executing the Test (First Point
93
Confirming The Test Results (First Point
94
Executing the Test (Second Point
95
Confirming The Test Results (Second Point
97
Testing from the Third Point Onwards
97
Retesting
98
Method to Fix the Test Position and Test
99
Test Method Settings
99
Display Conditions Settings
100
Scale Settings
101
Test Time Settings
101
Correction Value Settings
101
GO/NG Judgment Settings
101
Test Position Registration
102
Setting the Specimen
104
Executing the Test
106
Confirming The Test Results
107
Confirming On The Screen
107
Confirming With External Output
107
Retesting
107
Executing Continuous Tests
109
PART D Plastic Hardness Test (ASTM D785-B)
113
Test Flow
115
Method to Test One Point
115
Method to Set a Group and Test Multiple Points
117
Test Method Settings
117
Display Conditions Settings
117
Mounting the Indenter
117
Test Time Settings
117
Correction Value Settings
117
GO/NG Judgment Settings
123
Test for the Specimen for Obtaining the Correction Value
124
Setting the Specimen for Obtaining the Correction Value
124
Executing the Test
126
Correction Value Setup
128
Setting the Specimen
129
Executing the Test
131
Confirming The Test Results
133
Confirming On The Screen
133
Confirming With External Output
133
Method to Set a Group and Test Multiple Points
135
Test Method Settings
135
Display Conditions Settings
136
Mounting the Indenter
137
Test Time Settings
137
Correction Value Settings
137
GO/NG Judgment Settings
137
Group Settings
138
Test for the Specimen for Obtaining the Correction Value
140
Setting the Specimen for Obtaining the Correction Value
140
Executing the Test
140
Correction Value Setup
142
Setting the Specimen
143
Executing the Test
144
Executing the Test (First Point
144
Executing the Test (Second Point
164
Testing the Test Block
180
Setting the Test Block
180
Executing the Test
180
Confirming The Test Results
181
Testing from the Second Point Onwards
182
Testing with Test Blocks of Different Hardness Values
182
Correction Value Setup
183
Setting the Specimen
186
Executing the Test
187
Executing the Test (First Point
187
Confirming The Test Results (First Point
188
Executing the Test (Second Point
189
Confirming The Test Results (Second Point
191
Testing from the Third Point Onwards
191
Retesting
192
PART F Brinell Hardness Test
193
Test Flow
193
Method to Test One Point
195
Method to Set a Group and Test Multiple Points
197
Method to Test One Point
199
Test Method Settings
200
Display Conditions Settings
201
Indenter Settings
202
Mounting the Indenter
203
Test Force/Time Settings
203
Correction Value Settings
204
GO/NG Judgment Settings
204
Setting the Specimen
205
Executing the Test
207
Indent Measurement
208
Indent Measurement Value Input
209
Confirming The Test Results
210
Confirming On The Screen
210
Confirming With External Output
210
Method to Set a Group and Test Multiple Points
211
Test Method Settings
211
Display Conditions Settings
211
Indenter Settings
211
Mounting the Indenter
212
Correction Value Settings
212
GO/NG Judgment Settings
212
Group Settings
213
Setting the Specimen
215
Executing the Test
216
Executing the Test (First Point
216
Indent Measurement (First Point
217
Indent Measurement Value Input (First Point
217
Confirming The Test Results (First Point
218
Executing the Test (Second Point
219
Indent Measurement (Second Point
220
Indent Measurement Value Input (Second Point
220
Testing from the Third Point Onwards
221
PART G Settings
223
Home Screen
225
Standard Screen
227
Simple Screen
229
List Average Screen
231
List Screen
234
Multi-Test Screen
235
X-Axis Position Setting
236
Test Conditions
237
Scale
237
Rockwell/Rockwell Superficial Hardness Test
237
Brinell Hardness Test
238
Plastic Hardness Test (ISO 2039-2
239
Plastic Hardness Test (ASTM D785-B
240
Indent Depth Brinell Hardness Test (VDI/VDE2616
241
Test Force/Time
242
Rockwell/Rockwell Superficial Hardness Test
242
Brinell Hardness Test
243
Plastic Hardness Test (ISO 2039-2
244
Plastic Hardness Test (ASTM D785-B
245
Indent Depth Brinell Hardness Test (VDI/VDE2616
246
Correction
247
Curve Correction
247
User Correction
248
Settings
250
Execution Conditions
251
Conversion Settings
251
Calculation Settings
252
GO/NG Judgment
252
Group
253
External Output
254
Settings
257
Results
259
Statistical Display
260
List Display
262
Hardness Chart
264
Histogram
265
Drawing Settings
266
X-R Graph
268
Details
270
System Conditions
273
Guide
273
Test Method
274
Display
275
Display
276
Equipment
277
System
278
Time
279
Settings
280
System Conditions
280
Initialization
281
Explanation
283
PART H Inspection and Maintenance
285
Product Storage
287
Regular Inspection and Maintenance
289
Inspection Items
289
Vertical Shaft
290
Exterior Maintenance
290
Inspection and Replacement of Consumable Parts
291
Replacing the Indenter
291
Confirming The Tolerance Of Hardness Tests
293
Calibrations to Run Plastic Hardness Tests
295
Replacing the Protective Sheet for the Display Unit
295
PART I Troubleshooting
297
System Operation
299
Testing Hardness
301
Error Message List
303
Part J Specifications
305
Main Specifications
307
Main Unit of the Testing Machine
307
Others
310
Standard Accessories
311
Optional Accessories
313
Specimen Stage
313
Types of Printers
313
Others
314
Hardness Test Block
314
Indenter
317
Optional Accessories for Brinell/Hbt Hardness Test
318
PART K Supplement
319
Connecting with Printer DP-1VA LOGGER
321
External Output
323
Serial Interface (RS-232C
323
USB Interface
323
Digimatic Interface (SPC
323
Data Output Example (Serial Interface
324
Test Conditions
324
Test Results
326
Example of Statistical Result Output
328
Conversion Tables
329
Mitutoyo Hard Steel
329
Mitutoyo Soft Metal
331
SAE J 417 Table1
334
Astm E140 Table1
336
Astm E140 Table2
338
Astm E140 Table 4
338
Iso 18265 Table A.1
341
Bs 860 Table 2,3,4
344
Index
346
Service Network
349
5
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Mitutoyo HR-530 Series Specifications
General
Brand
Mitutoyo
Model
HR-530 Series
Category
Test Equipment
Language
English
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