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Mitutoyo HR-530 Series User Manual

Mitutoyo HR-530 Series
356 pages
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No. 99MBG518A1
Date of publication: May 2, 2021 (1)
User's Manual
- Instructions for use -
Read this document thoroughly before operating the product.
After reading, retain it close at hand for future reference.
This English language version of the document contains
the original instructions.
Rockwell Hardness
Testing Machine
HR-530 Series
HR-530
HR-530L
*99MBG518A1*

Table of Contents

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Mitutoyo HR-530 Series Specifications

General IconGeneral
DisplayLCD
Resolution0.1 HR
Rockwell ScalesHRA, HRB, HRC, HRD, HRE, HRF, HRG, HRH, HRK, HRL, HRM, HRP, HRR, HRS, HRV
Superficial Rockwell Scales15N, 30N, 45N, 15T, 30T, 45T
Vickers ScalesHV
Brinell ScalesHB
Data OutputRS-232C
Power SupplyAC 100-240V, 50/60Hz
Operating Temperature10 to 35 °C
TypeDigital Rockwell Hardness Tester

Summary

Conventions Used in Manuals

Safety Reminder Conventions and Wording Warning Against Potential Hazards

Explains safety symbols and warnings for potential hazards.

Conventions and Wording Indicating Prohibited and Mandatory Actions

Details symbols for prohibited and mandatory actions.

Conventions and Wording Indicating Referential Information or Referential Locations

Explains symbols for referential information and locations.

Labels on Product

Main Unit of the Hardness Testing Machine

Illustrates the main unit and locations of safety labels.

Label Details and Precautions

Details the meaning and precautions for each product safety label.

Safety Precautions

Safety Precautions Regarding LED Lamps

Provides safety guidelines for the LED illumination unit.

General Safety Precautions

Outlines general safety warnings and precautions for product operation.

Precautions for Use

Product Applications and Handling

Specifies product applications and handling care.

Installation Environment

Lists environmental requirements for product installation.

Power Cable

Specifies requirements for the power cable.

Removing of the Cover, Disassembling this Product

Warns against removing covers and disassembling the product.

Preventing Danger and Maintenance

Take Special Shielding Measures

Advises on shielding measures in specific locations.

Be Aware of Unexpected Movements

Warns about potential hazards during workpiece replacement.

Magnetism Effect

Explains the influence of magnetic forces on test results.

Relocation Guidelines

Provides guidelines for relocating the testing machine.

Compliance and Disposal Information

Electromagnetic Compatibility (EMC)

Product compliance with EU EMC Directive.

Export Control Compliance

Information on Japanese export control regulations for the product.

Notes on Export to EU Member Countries

Requirements for exporting to EU member countries.

Disposal of Products Outside the EU

Guidelines for product disposal outside the EU.

Disposal of Old Electrical & Electronic Equipment

Information on WEEE Directive compliance for disposal.

China RoHS Compliance Information

Product compliance with China RoHS requirements.

Warranty and Disclaimer

Warranty Information

Details the product warranty terms and conditions.

Product Disclaimer

States Mitutoyo's liability limitations for product use.

Document Information

Intended Readers and Purpose of this Document

Identifies the target audience and purpose of the manual.

How to Read This Document

Representation of Brackets or Marks

Explains the meaning of brackets and marks used in the document.

Hardness Test Methods

Rockwell/Rockwell Superficial Hardness Test

Details the Rockwell and Rockwell Superficial hardness test methods.

Brinell Hardness Test

Explains the Brinell hardness test method and its application.

Plastic Hardness Test

Describes the plastic hardness test method.

Indent Depth Brinell Hardness Test (HBT)

Details the Indent Depth Brinell Hardness Test (HBT).

PART C: Rockwell Hardness Test, Plastic Hardness Test (ISO2039-2)

Test Flow

Explains the operational flow for Rockwell and Plastic hardness tests.

Method to Test One Point

Explains the procedure for testing one point.

Method to Set a Group and Test Multiple Points

Details setting up groups and testing multiple points.

Method to Fix the Test Position and Test

Explains how to fix test positions and perform tests.

Method to Execute Continuous Tests

Details how to execute continuous tests.

PART E: Indent Depth Brinell Hardness Test

Test Flow

Explains the test flow for Indent Depth Brinell Hardness Test.

Method to Test One Point

Explains the procedure for testing one point.

Method to Set a Group and Test Multiple Points

Details setting up groups and testing multiple points.

PART G: Settings

Home Screen

Explains the contents related to screens.

Test Conditions

Explains settings for test conditions.

Execution Conditions

Explains settings for execution conditions.

Results

Explains how measurement results are displayed.

System Conditions

Explains system condition settings.

Explanation

Explains button functions on the home screen.

Home Screen Options

Standard Screen

Describes the standard home screen display and its elements.

Simple Screen

Describes the simple home screen display for large judgments.

List Average Screen

Displays test results for multiple points and the average value.

List Screen

Displays current and previous test results in a list.

Multi-Test Screen (When Jominy Table is Connected)

Describes the multi-test screen when a Jominy table is connected.

Test Conditions Setup

Scale Settings

Covers changing scale settings for test methods.

Brinell Hardness Test Indenter Selection

Explains indenter selection for Brinell hardness tests.

Plastic Hardness Test (ISO 2039-2) Settings

Details scale, indenter, and test force settings for plastic tests.

Plastic Hardness Test (ASTM D785-B) Settings

Details scale, indenter, and test force settings for ASTM D785-B.

Indent Depth Brinell Hardness Test (HBT) Settings

Covers scale, indenter, and test force settings for HBT.

Test Force/Time Settings

Details test force and time settings.

Correction Settings

Corrects tests for curved specimens (cylindrical or spherical).

User Correction Settings

Performs multi-point correction and shift correction.

Execution Conditions

Conversion Settings

Supports eight types of hardness conversion tables.

Calculation Settings

Specifies GO/NG judgment settings on the [GO/NG] screen.

Group Settings

Groups multiple results and calculates average, excluding max/min.

External Output Settings

Sets output methods to external devices (USB, Serial, SPC, USB memory).

Execution Condition Settings

Lists settings specified in the execution conditions.

Results Display

Statistical Display Button

Displays results from statistical calculation.

List Display Button

Displays test results in a list.

Statistical Display Details

Displays statistical calculation results (max, min, avg, etc.).

List Display Details

Displays test results in a list format.

Hardness Chart Visualization

Displays a hardness chart (line graph).

Histogram Visualization

Displays a histogram of hardness values.

Drawing Settings for Hardness Chart

Specifies graph display settings for the line graph.

Drawing Settings for Histogram

Specifies graph display settings for the histogram.

X-R Graph Analysis

Displays X-R graphs for group measurement analysis.

Detailed Test Results

Displays detailed data for selected test results.

System Conditions Configuration

Guide Function

Derives relationship between specimen thickness and hardness.

Test Method Selection

Allows selection and highlighting of the test method button.

Display Settings

Selects display style of the home screen and other display settings.

Equipment Settings

Controls equipment settings like Admin. mode, Beep, and Sleep.

System Settings

Configures version, loading count, language, time, and maintenance.

Inspection and Maintenance

Product Storage

Provides procedures for daily and prolonged storage of the machine and test block.

Regular Inspection and Maintenance

Recommends regular inspections by a Mitutoyo service engineer.

Inspection and Replacement of Consumable Parts

Explains how to inspect and replace consumable parts.

Troubleshooting Common Issues

System Operation Problems

Provides solutions for common system operation problems.

Hardness Testing Issues

Provides solutions for issues encountered during hardness testing.

Error Message List

Lists error messages and recommended actions to resolve them.

Product Specifications

Main Unit Specifications

Details the main unit's hardness test functions and specifications.

Maximum Specimen Dimensions and Mass

Specifies the maximum dimensions and mass of the specimen.

Other Specifications

Lists other specifications like external output, power, and dimensions.

Accessories and Parts

Standard Accessories

Lists standard accessories with their part numbers and specifications.

Optional Accessories

Lists optional accessories available for purchase.

Specimen Stages

Lists various specimen stages and their specifications.

Printer Types

Lists compatible printer models and cables.

Other Optional Accessories

Lists other optional accessories like steel stand and foot switch.

Hardness Test Blocks

Lists various hardness test blocks with specifications.

Indenter Types

Lists various types of indenters with specifications and part numbers.

Optional Accessories for Brinell/HBT

Lists optional accessories specifically for Brinell/HBT hardness tests.

Supplement Information

Connecting Printer DP-1VA LOGGER

Guides on connecting and setting up the DP-1VA LOGGER printer.

External Output Options

Details options for outputting data externally.

Serial Interface (RS-232C) Output

Explains serial output to a receipt printer.

USB Interface Connection

Details PC connection via USB for EXPAK software.

Digimatic Interface (SPC) Connection

Explains Digimatic interface connection for SPC output.

Data Output Examples (Serial Interface)

Provides examples of serial interface data output formats.

Test Results Output Format

Explains output data fields for test results.

Statistical Result Output Example

Provides an example of statistical result output format.

Conversion Tables

Provides conversion tables for various hardness scales.

Mitutoyo Hard Steel Conversion Table

Conversion table for Mitutoyo Hard Steel.

Mitutoyo Soft Metal Conversion Table

Conversion table for Mitutoyo Soft Metal.

ASTM E140 TABLE 2 Conversion Data

Provides conversion data based on ASTM E140 Table 2.

ASTM E140 TABLE 4 Conversion Data

Provides conversion data based on ASTM E140 Table 4.

ISO 18265 TABLE A.1 Conversion Data

Provides conversion data based on ISO 18265 Table A.1.

BS 860 TABLE 2,3,4 Conversion Data

Provides conversion data based on BS 860 Tables 2,3,4.

Revision Record

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