Ski-Doo REV Series Shop Manual

Section04ENGINE
Subsection 01 (593, 593 HO, 593 HO SDI AND 793 HO ENGINE TYPES)
A33C17A
TYPICAL — FILL WITH GREASE AND SET IN PLACE
Apply 6 mL of grease to MAG side outer bearing.
NOTE: If replaced with new bearing, do not apply
grease as new bearings come with grease already
applied.
At crankshaft installation, position drive pins as il-
lustrated.
1
A32C1CA
TYPICAL
1. Position pins
Pour 50 mL (2 U.S. oz) of injection oil in the pan
under central gear to lubricate pump gearing as
per photo.
1
A32C0DA
1. Oil bath
Crankcase Assembly
IMPORTANT: The total assembly sequence, in-
cluding sealing compound spreading, screwing
and torquing of bolts according to the proper
sequence, must be performed within 10 minutes.
Do not wait between each bolt torquing. All bolts
mustbetorquedinarow.
Before screwing both parts of crankcase, seal it
with sealing compound (P/N 420 297 906). Make
sure surfaces are clean and degreased before ap-
plying sealing compound.
Spread a seam of 1.2 mm (1/16 in) maximum in
diameter on surface of lower crankcase half.
A32C0EA
As far as possible, sealing compound must be
applied in one run to avoid any risks of leakage
through the crankcase.
108 mmr2004-Rev

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models