Ski-Doo REV Series Shop Manual

Section 09 STEERING/FRONT SUSPENSION
Subsection 01 (STEERING SYSTEM)
1
A33G0FA
1. Connectors unplugged
Unplug LH harness on top of steering column.
Cut locking ties retaining brake light switch/heat-
inggripharnesstohandlebar.
Using the multilock-terminal housing extraction
tool AMP (P/N 755430-2), push the 3 wires of the
heating grip harness out of connector housing.
Note the position of the wires for reinstallation.
Pull heating grip wires out of brake light switch/
heating grip harness.
Inserttheopensideofa23mm(7/8in)wrench
against the inner end of grip.
CAUTION: Pay attention not to damage wires
with the wrench.
Using a plastic hammer, tap on the side of the
wrenchendtomakethegripslidingout.
Grip Installation:
Installation is the opposite procedure of the re-
moval but pay attention to the following.
Clean handlebar ends and inside of heating grip
with isopropyl alcohol. Let dry before installation.

WARNING
Handlebar end and inside of heating grip
must be clean and dry before installing heat-
ing grip to ensure proper adhesion.
Position grip on handlebar with its harness aligned
with windshield bracket. See next photo.
Use the appropriate insertion tool to properly in-
stall grip.
MODEL TOOL PART NUMBER
Models with straight
grips
529 035 897
Models with J-hooks 529 035 936
A32G2BA
CAUTION: Installing grip without the insertion
tool is likely to damage its heating element.
Position the insertion tool at the outside end of
grip.
Using a plastic hammer, tap on tool to push grip
on. Continue to tap until grip bottoms.
1
A33G0CA
2
1. Harness
2. Windshield bracket
Properly route harness then reinstall removed
parts.
324 mmr2004-Rev

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models