Ski-Doo REV Series Shop Manual

Section 09 STEERING/FRONT SUSPENSION
Subsection 02 (FRONT SUSPENSION)
1
A33F28A
1. Install bushing as shown
1
A33F27B
1. Tab here to obstruct access hole
Upper Arm
When installing ball joint no. 15 to upper arm, en-
sure to tilt it with the proper angle as shown. The
ball joint housing must be parallel to ski leg tab.
This mounting position corresponds to 10° ±3°
angle from upper arm.
10° ± 3°
A33F2IB
Lower Arm
Position lower arm below stabilizer bar.
Prior to installing ball joint in lower arm, ensure to
clean the tapered surfaces with the Pulley flange
cleaner product (P/N 413 711 809). Surface con-
tacts must be clean and free of dirt, oil and grease.
Applythecleaneronaragthenusetheragtoclean
the surfaces of ball joint and ski leg.
To install ball joint, proceed as follows:
– Install ball joint support (P/N 529 035 875) on
top side of lower arm (operating position).
– Position ball joint installer (P/N 529 035 975) on
bottom side of lower arm (operating position).
– Press joint in.
– Install snap ring no. 13 with its opening toward
front of vehicle.
529 035 975
A33F29B
529 035 875
mmr2004-Rev 339

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models