Suzuki SFV650 - Page 61

Table of Contents 1-iii
Special Tool ...................................................... 1E-15
Engine Cooling System ...........................1F-1
Precautions........................................................... 1F-1
Precautions for Engine Cooling System.............. 1F-1
Precautions for Engine Coolant .......................... 1F-1
General Description ............................................. 1F-1
Engine Coolant Description ................................ 1F-1
Schematic and Routing Diagram........................ 1F-2
Cooling Circuit Diagram ...................................... 1F-2
Water Hose Routing Diagram ............................. 1F-3
Diagnostic Information and Procedures............ 1F-4
Engine Cooling Symptom Diagnosis................... 1F-4
Repair Instructions .............................................. 1F-4
Cooling Circuit Inspection ................................... 1F-4
Radiator Cap Inspection ..................................... 1F-5
Radiator Inspection and Cleaning....................... 1F-5
Radiator / Cooling Fan Motor Removal and
Installation......................................................... 1F-5
Water Hose Inspection........................................ 1F-7
Water Hose Removal and Installation................. 1F-7
Radiator Reservoir Tank Inspection.................... 1F-7
Radiator Reservoir Tank Removal and
Installation......................................................... 1F-8
Cooling Fan Inspection ....................................... 1F-8
Cooling Fan Relay Inspection ............................. 1F-9
ECT Sensor Removal and Installation ................ 1F-9
ECT Sensor Inspection ....................................... 1F-9
Engine Coolant Temperature Indicator
Inspection.......................................................... 1F-9
Thermostat Removal and Installation.................. 1F-9
Thermostat Inspection ...................................... 1F-10
Water Pump Components................................. 1F-11
Water Pump Removal and Installation.............. 1F-12
Water Pump Disassembly and Assembly ......... 1F-13
Water Pump Related Parts Inspection.............. 1F-16
Specifications..................................................... 1F-17
Service Data ..................................................... 1F-17
Tightening Torque Specifications...................... 1F-17
Special Tools and Equipment ........................... 1F-18
Recommended Service Material ....................... 1F-18
Special Tool ...................................................... 1F-18
Fuel System ............................................. 1G-1
Precautions...........................................................1G-1
Precautions for Fuel System ...............................1G-1
General Description .............................................1G-2
Fuel System Description .....................................1G-2
Schematic and Routing Diagram........................1G-3
Fuel Tank Drain Hose and Breather Hose
Routing Diagram ...............................................1G-3
Diagnostic Information and Procedures............1G-4
Fuel System Diagnosis .......................................1G-4
Repair Instructions ..............................................1G-5
Fuel Pressure Inspection ....................................1G-5
Fuel Pump Inspection .........................................1G-6
Fuel Discharge Amount Inspection .....................1G-6
Fuel Pump Relay Inspection ...............................1G-6
Fuel Hose Inspection ..........................................1G-7
Fuel Hose Removal and Installation .................. 1G-7
Fuel Level Gauge Inspection ............................. 1G-7
Fuel Tank Removal and Installation................... 1G-7
Fuel Pump Components .................................... 1G-9
Fuel Pump Assembly Removal and
Installation ...................................................... 1G-10
Fuel Level Gauge Inspection ........................... 1G-10
Fuel Pump Disassembly and Assembly ........... 1G-10
Fuel Mesh Filter Inspection and Cleaning........ 1G-12
Fuel Injector / Fuel Delivery Pipe Removal
and Installation ............................................... 1G-12
Fuel Injector Inspection and Cleaning.............. 1G-14
Specifications.................................................... 1G-14
Service Data..................................................... 1G-14
Tightening Torque Specifications..................... 1G-14
Special Tools and Equipment .......................... 1G-15
Recommended Service Material ...................... 1G-15
Special Tool ..................................................... 1G-15
Ignition System........................................ 1H-1
Schematic and Routing Diagram........................1H-1
Ignition System Diagram .....................................1H-1
Component Location ...........................................1H-2
Ignition System Components Location................1H-2
Diagnostic Information and Procedures............1H-2
Ignition System Symptom Diagnosis...................1H-2
No Spark or Poor Spark ......................................1H-3
Repair Instructions ..............................................1H-4
Ignition Coil Construction ....................................1H-4
Spark Plug Cap and Spark Plug Removal and
Installation .........................................................1H-5
Ignition Coil Removal and Installation .................1H-6
Spark Plug Inspection and Cleaning ...................1H-6
Ignition Coil and Plug Cap Inspection .................1H-6
CKP Sensor Inspection .......................................1H-8
CKP Sensor Removal and Installation ................1H-9
Engine Stop Switch Inspection............................1H-9
Ignition Switch Inspection....................................1H-9
Ignition Switch Removal and Installation.............1H-9
Specifications.....................................................1H-10
Service Data......................................................1H-10
Tightening Torque Specifications......................1H-10
Special Tools and Equipment ...........................1H-11
Recommended Service Material .......................1H-11
Special Tool ......................................................1H-11
Starting System .........................................1I-1
Schematic and Routing Diagram......................... 1I-1
Starting System Diagram ..................................... 1I-1
Component Location ............................................ 1I-1
Starting System Components Location................ 1I-1
Diagnostic Information and Procedures............. 1I-1
Starting System Symptom Diagnosis................... 1I-1
Starter Motor will not Run..................................... 1I-2
Starter Motor Runs but Does not Crank the
Engine ................................................................ 1I-2
Repair Instructions ............................................... 1I-3
Starter Motor Components................................... 1I-3
Starter Motor Removal and Installation................ 1I-4