Electrical and Ignition
Connector Servicing
140
Release terminal latch and gently pull on wire.
Terminal Installation
Push terminal through seal until it locks into place.
Fill the lock-wedge cavity to the end of the plug
(approximately 1/32 inch {0.8 mm}), with Dielectric
Grease, P/N 503243.
Push the lock-wedge in until latched. The wedge
in 2-pin receptacle is not symmetrical; position
latch shoulders next to terminals.
Crimping Terminals
Strip insulation back 3/16 in. (5 mm). Place termi-
nal in 18-gauge notch of Crimping Pliers,
P/N 322696. Position end of wire strands in termi-
nal past wire crimp area, and position end of insu-
lation past insulation crimp area. Capture all wire
strands in crimp; leave no loose strands. Crimp
wire securely. Do not solder. Crimp insulation in
14/16-gauge notch of crimping pliers.
AMP Connectors
IMPORTANT: Always use the appropriate meter
test probes and adapters when testing compo-
nents fitted with these terminals. Dielectric Grease
is NOT used on AMP connectors.
SUPERSEAL 1.5
Disconnect
Lift latch. Pull connectors apart.
Connect
Confirm the seal is in place. Push connectors
together until latched.
Terminal Removal
Use Secondary Lock Tool, P/N 777078, to release
the locking device of the connector housing. Next,
1. Terminal latch (receptacle)
2. Terminal latch (plug)
423293
1. Lock-wedge cavity
2. End of plug
42330
1. End of wire strands
2. Insulation crimp area
3. End of insulation
4. Wire crimp area
DRC6205
1. Latch
2. Seal
002448
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