Linde E35 - Integrated Charger

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Integrated charger -

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262 Operating Instructions – 3888011701 EN – 12/2017

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Table of Contents5
Introduction11
Your Industrial Truck12
Intended Use13
Impermissible Use14
Description of Use and Climatic Conditions15
Symbols Used15
Technical Description16
Electrical System17
Receiving the Industrial Truck18
Customised Options18
Legal Requirements for Marketing19
Disposing of Components and Batteries20
Safety21
Safety Guidelines22
Safety Information22
Safety Guidelines for the Load-Dependant Assistance System25
Plus")25
Residual Risks25
Stability26
In the Case of Tip-Over26
Handling Consumables27
Competent Person27
Periodic Safety Inspection27
Fit Attachments28
Mechanical Connection28
Hydraulic Connection29
Emergency Exit with Attached Rear Window31
Emergency Lowering32
Emergency Lowering for Trucks with an Elevated Driver's Compartment33
Towing35
Towing Procedure35
After Towing37
Overview39
Truck Overview40
Operating Devices41
Switch Panel42
Labelling43
Nameplate43
Truck Numbers and Identification Plates45
Truck Configuration48
Display Unit50
Display Unit: Symbols on the Display52
Display Unit: Menu Structure on the Display54
Settings Menu58
Operation63
Service Plan before Initial Commissioning64
Instructions for Running-In64
Pre-Shift Checks65
Regular Maintenance65
Driver's Compartment66
Entering and Exiting the Truck66
Minimum Distance between Head and Overhead Guard67
Standard Seat and Comfort Driver's Seat67
Adjusting the Seat Backrest68
Adjusting the Driver's Seat with Rotating Device70
Comfort Driver's Seat with Air Suspension71
Luxury Driver's Seat with Manual Weight Setting74
Luxury Driver's Seat with Automatic Weight Setting77
Adjusting the Driver's Seat Armrest80
Adjusting the Steering Column81
Angle Adjustment81
Seat Belt82
Unfastening the Seat Belt83
Horn84
Lighting85
Bluespot TM89
Windscreen Wipers91
Window Heater95
Heating System96
Radio97
Buckle Monitoring on Seat Belt97
Overhead Guard with Optimised Visibility99
Display Unit100
Starting up the System100
"Service Interval" Indicator101
Control Buttons102
Status Display Menu103
Favourites Display Menu104
Settings Menu105
Adjusting the Time107
Setting the Display Brightness108
Restoring Factory Settings109
System Information110
Drive Mode111
Speed Limit111
Malfunctions Menu114
Operation115
Switching the Truck on and off115
Access System Connect: (LFM)117
Emergency off Switch123
Driving - Single-Pedal Operation124
Forward Travel125
Reverse Travel125
Changing the Drive Direction125
Driving - Dual-Pedal Operation127
Briefly Leaving the Truck129
Surround View System129
Steering System134
Brake System135
Joystick -Central-Lever Operation139
Operating the Rotator142
Joystick - Single-Lever Operation145
Load-Dependent Assistance System (Load Weight Indicator "Plus")150
Linde Safety Pilot (LSP) Assistance System157
Reducingthe Driving Speed158
Depressurisation162
Working with a Load164
Load Capacity Diagram164
Adjusting the Fork Arm Distance166
Load Pick up167
Driving under Load167
Setting down Loads168
Mast Positioning169
Steering Angle Display171
Towing Device171
Push-Pull Function172
Leaving the Truck173
Drive Batteries174
Checking the Charging State of the Battery174
Battery Hood Opening - Closing175
Charging the Battery Using an External Battery Charger179
Interrupting Charging180
Charging the Battery at the Rear"With Active Ventilation"(Version up to 07/2017)181
Starting the Charging Process183
Charging the Battery at the Rearwith Active Ventilation(Version from 08/2017)185
Ending the Charging Process187
Battery Replacement189
Inserting the Battery195
Replacing the Battery on a Truck with an Elevated Driver's Compartment197
Integrated Charger (Linde Power Source)199
Charge Indicators206
Electrolyte Circulation208
Functional Description208
Pressure Monitoring209
Battery Discharged210
Loading / Transporting211
Removing/Attaching the Lift Mast211
Driving Without the Lift Mast211
Transporting the Truck Using a Lorry or Flat-Bed Trailer212
Crane Loading214
Service Work217
Safety Information Regarding Servicing Work218
Service Intervals218
Inspection Data and Maintenance Data219
Consumables220
Hydraulic Oil220
Gearbox Oil220
Lubricating Grease220
Service Plan222
Gearbox228
Checking the Oil Level in the Planetary Transmission228
Checking the Planetary Transmission for Leak Tightness229
Chassis, Bodywork and Fittings230
Cleaning the Industrial Truck230
Checking and Lubricating the Bearing Points and Joints230
Battery Door and Battery Hood: Lubricating the Bolts, Hinges and Interlocks231
Battery Door and Battery Hood Checking and Adjusting the Interlocks232
Battery Compartment: Checking the Battery Side Stop234
Checking the Condition and Function of the Seat Belt234
Maintaining the Heating System (Special Equipment)236
Washer System (Special Equipment): Topping up the Container236
Chassis Frame237
Wheel Change237
Tightening the Wheel Fastenings238
Checking the Wheels for Damage, Foreign Objects and Wear239
Checking the Condition of the Antistatic Belt240
Lubricating the Steering Axle241
Operating Devices242
Checking the Brake System for Correct Function242
Checking and Lubricating the Pedal Group and Linkage244
Electrical Enclosure245
Checking the Condition of the Electric Cables and Connections245
Checking the Condition of the Drive Battery245
Checking the Cables and the Plugs on the Drive Battery246
Checking the Heat Sinks on the Power Modules for Contamination and Cleaning the Heat Sinks247
Cleaning the Fans250
Electrolyte Circulation Pump (Special Equipment) - Checking the Filter256
Hydraulics257
Hydraulic System: Checking the Oil Level257
Hydraulic System: Checking for Leak Tightness258
Cleaning the Radiator259
Checking that the Bleeder Valve on the Hydraulic Tank Is Functioning Correctly259
Hose Lines: Checking the Pre-Load260
Load Lift System261
Working on the Lift Mast and at the Front of the Truck261
Checking the Condition of the Lift Mast264
Cleaning and Spraying the Lift Mast Chain264
Lift Mast - Adjusting the Chain265
Checking the Fork Arms and Arm Safety Devices268
Checking and Lubricating the Sideshift (Special Equipment)269
Checking and Lubricating the Fork Prong Positioner (Special Equipment)270
Self-Help271
Diagnostic Connector271
Integrated Charger - Error Messages272
Fuses - Basic Equipment276
Fuses -Special Equipment279
Malfunction Displays285
Malfunctions, Causes and Remedies: Hydraulic System287
Malfunction Displays for the Load-Dependant Assistance System (Load Weight Indicator "Plus")288
Malfunctions, Causes and Remedies:charging at the Rear, with "Active Ventilation289
Decommissioning290
Shutting down the Industrial Truck290
Recommissioning after Shutdown290
Disposal of Old Trucks291
Technical Data293
Overview of Dimensions294
Overview of Type Sheets295
E40/600H300
E45/600H300
E40/600Hl300
E45/600Hl300
E50/500Hl300
E50/600Hl300
E35/600H301
E40/600H302
Lift Mast Data303
Lift Mast Data 388 Series Elevated Driver's Compartment304
Tyre Variants Andrim Sizes305
Additional Capacity Rating Plate for Attachments306
Noise Emission Values307
Vibration Characteristics for Body Vibrations308

Linde E35 - Integrated Charger - Error Messages

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