Parker Compax3 I10T10

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Communication

C3I10T10

146

192-120100 N16 C3I10T10 - December 2010

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Table of Contents3
Introduction9
Device Assignment9
In this Chapter You Can Read About: Device Assignment9
Scope of Delivery10
Type Specification Plate11
Packaging, Transport, Storage12
Safety Instructions14
General Hazards14
Safety-Conscious Working14
Special Safety Instructions15
Warranty Conditions16
Conditions of Utilization17
Conditions of Utilization for CE-Conform Operation17
Conditions of Utilization Mains Filter17
Conditions of Utilization for Cables / Motor Filter18
Additional Conditions of Utilization19
Conditions of Utilization for UL Certification Compax3S20
Conditions of Utilization for UL Certification Compax3M21
Conditions of Utilization for UL Certification Compax3H22
Current on the Mains PE (Leakage Current)23
Supply Networks23
Compax3 with Analogue and Step/Direction Input24
Compax3 Device Description26
Meaning of the Status Leds - Compax3 Axis Controller26
In this Chapter You Can Read about26
Meaning of the Status Leds - PSUP (Mains Module)27
Connections of Compax3S28
Compax3S Connectors28
Connector and Pin Assignment C3S29
Control Voltage 24VDC / Enable Connector X4 C3S31
Motor / Motor Brake (C3S Connector X3)32
Compax3Sxxx V233
Main Voltage Supply C3S Connector X133
Braking Resistor / High Voltage DC C3S Connector X234
Compax3Sxxx V436
Power Supply Connector X1 for 3AC 400VAC/480VAC-C3S Devices36
Braking Resistor / High Voltage Supply Connector X2 for 3AC 400VAC/480VAC_C3S Devices37
Connection of the Power Voltage of 2 C3S 3AC Devices37
Installation Instructions Compax3M38
Psup/Compax3M Connections40
Front Connector40
Connections on the Device Bottom41
Connections of the Axis Combination42
Control Voltage 24VDC PSUP (Mains Module)43
Mains Supply PSUP (Mains Module) X4144
Braking Resistor / Temperature Switch PSUP (Mains Module)46
Temperature Switch PSUP (Mains Module)48
Motor / Motor Brake Compax3M (Axis Controller)48
Measurement of the Motor Temperature of Compax3M (Axis Controller)49
Safety Technology Option for Compax3M (Axis Controller)49
Connections of Compax3H50
Compax3H Plugs/Connections50
In this Chapter You Can Read About: Compax3H Plugs/Connections50
Connection of the Power Voltage51
Compax3H Connections Front Plate53
Plug and Pin Assignment C3H53
Motor / Motor Brake C3H55
Control Voltage 24 VDC C3H56
Mains Connection Compax3H56
Braking Resistor / Supply Voltage C3H57
Connect Braking Resistor C3H57
Power Supply Voltage DC C3H57
Connection of the Power Voltage of 2 C3H 3AC Devices58
Communication Interfaces59
RS232/RS485 Interface (Plug X10)59
Communication Compax3M60
PC - PSUP (Mains Module)60
Communication in the Axis Combination (Connector X30, X31)60
Adjusting the Basic Address61
Setting the Axis Function61
Signal Interfaces62
Resolver / Feedback (Plug X13)62
Analogue / Encoder (Plug X11)63
Wiring of Analog Interfaces63
Connections of the Encoder Interface63
Digital Inputs/Outputs (Plug X12)64
Connection of the Digital Outputs/Inputs64
Logic Proximity Switch Types65
Energize Motor X12/6="24VDC65
Command Value Release X12/7="24VDC66
Installation and Dimensions Compax367
Mounting and Dimensions Compax3S67
Mounting and Dimensions Compax3S0Xxv267
Mounting and Dimensions Compax3S100V2 and S0Xxv468
Mounting and Dimensions Compax3S150V2 and S150V469
Mounting and Dimensions Compax3S300V470
Mounting and Dimensions PSUP/C3M71
Mounting and Dimensions PSUP10/C3M050D6, C3M100D6, C3M150D671
Mounting and Dimensions PSUP20/PSUP30/C3M300D672
With Upper Mounting, the Housing Design May be Different72
Mounting and Dimensions C3H73
Mounting Distances, Air Currents Compax3H050V474
Mounting Distances, Air Currents Compax3H090V474
Mounting Distances, Air Currents Compax3H1Xxv475
Safety Function - STO (=Safe Torque Off)76
General Description76
Important Terms and Explanations76
Intended Use77
Advantages of Using the "Safe Torque Off" Safety Function77
Devices with the STO (=Safe Torque Off) Safety Function78
STO (= Safe Torque Off) with Compax3S79
STO Principle (= Safe Torque Off) with Compax3S79
Conditions of Utilization STO (=Safe Torque Off) Safety Function81
Notes on the STO Function81
STO Application Example (= Safe Torque Off)83
Technical Characteristics STO Compax3S86
STO (= Safe Torque Off) with Compax3M (Option S1)87
Safety Switching Circuits87
In this Chapter You Can Read About: Safety Switching Circuits87
Safety Notes for the STO Function in the Compax3M88
Conditions of Utilization for the STO Function with Compax3M88
STO Delay Times89
Compax3M STO Application Description90
STO Function Test93
Technical Details of the Compax3M S1 Option95
Setting up Compax396
Configuration96
Test Commissioning of a Compax3 Axis98
Selection of the Supply Voltage Used98
Motor Selection98
In this Chapter You Can Read About: Test Commissioning of a Compax3 Axis98
Optimize Motor Reference Point and Switching Frequency of the Motor Current99
Ballast Resistor102
General Drive102
Command Interface103
Analogue Speed Setpoint Commanding and Encoder Emulation103
Step/Direction Input 24V104
Step/Direction Input RS422104
Step/Direction Input 24V105
Encoder Input RS422105
Encoder Input 24V106
Analog Current Setpoint Commanding and Encoder Emulation106
Setpoint Control107
Limit and Monitoring Settings108
Nominal Value Window108
Current (Torque) Limit109
Maximum Operating Speed109
Debouncing Input I0109
Error Response109
Configuration Name / Comments110
Test Commissioning: Compax3 S0Xx V2 I10111
Analog Command Interface +/-10V with Encoder Simulation112
Step/Direction Input RS422112
Encoder Input RS422112
Encoder Input 24V113
Device Status114
Optimization116
Optimization Window117
Scope118
Monitor Information118
User Interface119
Example: Setting the Oscilloscope124
Load Identification126
Principle126
Boundary Conditions126
Process of the Automatic Determination of the Load Characteristic Value (Load Identification)127
Tips128
Control Loop Dynamics129
Velocity Loop Stiffness130
Velocity Loop Damping131
Filter - Actual Velocity131
Advanced Control Parameters131
Input Simulation139
Calling up the Input Simulation139
Operating Principle140
Setup Mode141
Alignment of the Analog Inputs142
Offset Alignment142
Gain Alignment142
Turning the Motor Holding Brake on and off143
Communication144
Compax3 Communication Variants144
In this Chapter You Can Read about144
PC <-> Compax3 (RS232)145
PC <-> Compax3 (RS485)147
PC <-> C3M Device Combination (USB)148
USB-RS485 Moxa Uport 1130 Adapter149
ETHERNET-RS485 Netcom 113 Adapter150
Modem MB-Connectline MDH 500 / MDH 504151
C3 Settings for RS485 Two Wire Operation152
C3 Settings for RS485 Four Wire Operation153
COM Port Protocol154
RS485 Settings Values154
ASCII - Record155
Binary Record156
Remote Diagnosis Via Modem159
Structure160
Configuration of Local Modem 1161
Configuration of Remote Modem 2161
Recommendations for Preparing the Modem Operation162
Status Values163
D/A-Monitor163
Error164
Error List164
Order Code165
Order Code Device: Compax3165
Order Code for Mains Module: PSUP166
Order Code for Accessories166
Compax3 Accessories170
Parker Servo Motors170
Direct Drives170
Transmitter Systems for Direct Drives171
Linear Motors172
Torque Motors172
Rotary Servo Motors172
EMC Measures173
Mains Filter173
Mains Filter NFI01/01174
Mains Filter NFI01/02174
Mains Filter for NFI01/03175
Mains Filter Nfi02/0X175
Mains Filter NFI03/01& NFI03/03176
Mains Filter NFI03/02177
Motor Output Filter178
Motor Output Filter MDR01/04178
Motor Output Filter MDR01/01178
Motor Output Filter MDR01/02179
Wiring of the Motor Output Filter179
Mains Filters180
Mains Filter for PSUP30180
Connections to the Motor181
Resolver Cable182
Endat Cable184
Motor Cable184
Connection of Terminal Box MH145 & MH205185
Encoder Cable186
External Braking Resistors187
Permissible Braking Pulse Powers of the Braking Resistors188
Calculation of the BRM Cooling Time189
Permissible Braking Pulse Power: BRM08/01 with C3S015V4 / C3S038V4190
Permissible Braking Pulse Power: BRM08/01 with C3S025V2190
Permissible Braking Pulse Power: BRM09/01 with C3S100V2191
Permissible Braking Pulse Power: BRM10/01 with C3S150V4191
Permissible Braking Pulse Power: BRM10/02 with C3S150V4192
Permissible Braking Pulse Power: BRM05/01 with C3S063V2192
Permissible Braking Pulse Power: BRM05/01 with C3S075V4193
Permissible Braking Pulse Power: BRM05/02 with C3S075V4193
Permissible Braking Pulse Power: BRM04/01 with C3S150V2194
Permissible Braking Pulse Power: BRM04/01 with C3S300V4194
Permissible Braking Pulse Power: BRM04/02 with C3S150V2195
Permissible Braking Pulse Power: BRM04/02 with C3S300V4195
Permissible Braking Pulse Power: BRM04/03 with C3S300V4196
Permissible Braking Pulse Power: BRM11/01 with C3H0Xxv4196
Permissible Braking Pulse Power: BRM12/01 with C3H1Xxv4197
Permissible Braking Pulse Power: BRM13/01 with PSUP10D6197
Permissible Braking Pulse Power: BRM14/01 with PSUP10D6197
Dimensions of the Braking Resistors198
Brm8/01Braking Resistors198
BRM5/01 Braking Resistor198
Braking Resistor BRM5/02, BRM9/01 & BRM10/01198
Ballast Resistor Brm4/0X and BRM10/02199
Braking Resistor BRM11/01 & BRM12/01199
Ballast Resistor BRM13/01 & BRM14/01200
Condenser Module C4201
Operator Control Module BDM202
EAM06: Terminal Block for Inputs and Outputs203
Interface Cable205
RS232 Cable205
RS485 Cable to Pop206
I/O Interface X12 / X22207
Ref X11207
Encoder Coupling of 2 Compax3 Axes208
Modem Cable SSK31209
10. Technical Characteristics210
11. Index227

Parker Compax3 I10T10 - Page 146

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