Polaris 2012 RANGER RZR 570 INTL User Manual

3.73
ENGINE / COOLING SYSTEM
3
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
Stator / Stator Cover Installation
1. Clean a nd de grease screws an d threads in stator
housing.
2. Clean mounting surfaces of stator and housing.
3. Apply crankcase se alant to e dges of ru bber stator
g
rommet as shown below.
4. Set the stator in housing and press wire grommet into
slot on ho
using.
5. Apply Lo ctite® 242™ to
en d ( 8-10 thr eads) o f ( 3)
stator scr ews (C) an d the (2) wi re ro uting br acket
screws (D).
6. Install all (5) screws and torque to
specification.
7. Install a new
stator cover gasket into the engine.
8. Install the stator cover as outlined in this chapter.
Oil Pump Removal
1. Rotate the crankshaft to TDC position by aligning the
timing hole in crankcase with a timing hole in the
crankshaft. Insert a 1/4” drive so cket extension
through th e cra nkcase an d in to the cr ankshaft
locating hole.
2. Remove the (2) oil pump sprocket bolts and washers.
Discar
d the bolts and replace with new for assembly.
Remove the sprockets and chain from the engine.
= T
Stator to Cover Retaining Bolts (C):
9 ft. lbs. (12 Nm) Apply Loctite® 242™
= T
Stator Wire routing Bolts (D):
6 ft. lbs. (9 Nm) Apply Loctite® 242™
CAUTION
The flywheel contains powerful magnets.
Use caution when installing the stator cover.
DO NOT place fingers between cover and
crankcase at any time during the removal
process or injury could result.
C
D
E
6 ft. lbs.
(8 Nm)
9 ft. lbs.
(12 Nm)
Apply Loctite
Apply Loctite
Apply Crankcase
Sealant
Gerotor
Drive Pin
Drive Shaft
Washer
Cover
Spacer
7.5 ft. lbs
(10 Nm)
9 ft. lbs
(12 Nm)
Chain
Replace if Loosened or Removed

Polaris 2012 RANGER RZR 570 INTL Specifications

General

Brand	Polaris
Model	2012 RANGER RZR 570 INTL
Category	Offroad Vehicle
Language	English