Polaris 2012 RANGER RZR 570 INTL User Manual

6.20
CLUTCHING
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
Clutch Assembly
NOTE: The Teflon bushings are self-lubricating.
Reassemble the drive clutch in the following sequence. Be
sur
e th e “ X”, or the ma rks that wer e made e arlier are
aligned during each phase of assembly.
1. Install th e PTFE washers an d non braking bea ring
ov
er t he c lutch sh aft. There s hould be one fiber
washer on each side of the bearing.
2. Install the mo veable sh eave and spa cer on to th e
clutch s
haft.
NOTE: To maint ain proper clut ch balance and belt-
t
o-sheave clearance. be sure to reinstall the original
quantity and thickness of washers / spacers beneath
the spider during assembly.
3. Compress spider buttons for
each tower and install
spider, making sure that “X”, or the marks that were
made earlier, on spider aligns with “X”, or the marks
that were made earlier, in moveable sheave.
4. Torque spider to specification using the holding fixture
an
d spider tool. Torque with smooth motion to avoid
damage to the stationary sheave.
5. Install shift weight
s using new lock nuts on the bolts.
6. Reinstall clutch spring.
7. Reinstall cover, a
ligning “X” mark with other marks.
8. Torque cover bolts evenly to specification.
CAUTION
Do not apply oil or grease to the bushings.
PTFE
Washers
Non-braking
Bearing
Spacer
Spider
= T
Spider Torque:
210 ft. lbs. (284 Nm)
= T
Cover Screw Torque:
100 in. lbs. (12 Nm)
Rotation
Nut on trailing side

Polaris 2012 RANGER RZR 570 INTL Specifications

General

Brand	Polaris
Model	2012 RANGER RZR 570 INTL
Category	Offroad Vehicle
Language	English