9.19
BRAKES
9
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
Caliper Installation
1. Install the brake line onto the caliper taking care not
to allow any debris to enter the caliper.
2. Install the caliper and torque the ne
w mounting bolts
to specification.
3. Torque th e ban jo bolt to the pr oper to rque
spec
ification.
4. Install the adjustment set screw
and turn clockw ise
until stationary pa d contacts disc, then b ack off 1/2
turn (counterclockwise).
5. Perform brake bleeding procedure as outlined earlier
in this
chapter.
6. Install wheel and torque wheel nuts to
specification.
7. Field test unit for proper braking action before putting into
s
ervice. Inspect for fluid leaks and firm brakes. Make sure
the brake is not dragging when pedal is released. If the brake
drags, re-check assembly and installation.
NOTE: If new pad s are inst alled, refer to “FRONT
BRAKE PADS - Brak
e Burnishing Procedure”.
Front Caliper Mount Bolt Torque:
31-34 ft. lbs. (42-46 Nm)
Wheel Nuts:
Steel Wheels: 27 ft. lbs. (37 Nm)
Aluminum Wheels: 30 ft. lbs. + 90° (1/4 turn)