8.43
TRANSMISSION
8
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
TROUBLESHOOTING
Troubleshooting Checklist
Check the following items when shif ting dif ficulty is
encountered.
• Shift cable adjustment/condition
• PVT alignment (clutch center distance)
• Idle speed (throttle cable routing)
• Transmission lubricant type/quality
• Loose fasteners on sector gear cover
• Worn rod ends, clevis pins, or pivot arm bushings
• Shift selector rail travel
• Worn, broken or damaged internal transmission
co
mponents
NOTE: To determine if shifting difficulty or problem
is c
aused by an int ernal tra nsmission pro blem,
isolate the transmission by disco nnecting the shift
cable end from the transmission bellcrank. Manually
select each gear range at the transmission bellcrank,
and te st rid e ve hicle. If it f unctions pr operly, t he
problem is outside the transmission.
If t ransmission pr oblem rema ins, dis assemble
t
ransmission an d inspect all gear dog s for wear
(rounding) or damage. Inspect all be arings, circlips,
thrust washers and shafts for wear.
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