8.42
TRANSMISSION
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
19. Install the detent star onto the shift drum shaft. Be sure
to install the detent star with the raised edge facing
outward and skip-tooth aligned.
20. Install the detent pawl onto the shift shaft and carefully
ins
tall the compression spring.
21. Install a new O-ring on each shift shaft. Apply a small
a
mount of white lithium grease on the O-rings, shift
shafts and co mponent co ntact sur faces pr ior to
installing the sector cover.
22. Clean the transmission and gear sector cover mating
sur
faces thoroughly.
23. Apply Cr ankcase Se alant (3-Bond) ( PN 28 71557)
o
nto the cover and transmission case mating surface.
24. Install the se ctor cover and alig n the tr ansmission
case dowel with th
e alignment hole. Install and torque
the bolts to specification.
25. Install the tr ansmission dr ain p lug a nd tor que to
s
pecification.
26. Install the bellcrank onto the shift shaft. Note the key
sp
lined on the bellcrank and shift shaft. Install the nut
and torque to specification.
27. Refer to “T ransmission Installation” to complete the
rep
air.
Sector Cover Bolts:
9-12 ft. lbs. (12-16 Nm)
Detent Pawl
Spring
Detent Star
Fill / Drain Plug:
10-14 ft. lbs. (14-19 Nm)
Bellcrank Nut:
12-18 ft. lbs. (16-24 Nm)
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