Polaris 2012 RANGER RZR 570 INTL

9.2
BRAKES
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
GENERAL SPECIFICATIONS
TORQUE SPECIFICATIONS SPECIAL TOOLS
SPX Tools: 
1-800-328-6657 or on-line at
http://polaris.spx.com/.
FRONT BRAKE SYSTEM
Item Standard Service Limit
Front Brake Pad Thickness .300 ± .007" (7.62 ± .178 mm) .180" (4.6 mm)
Front Brake Disc Thickness .188" (4.78 mm) .170" (4.32 mm)
Front Brake Disc Runout - .010" (.254 mm)
REAR BRAKE SYSTEM
Item Standard Service Limit
Rear Brake Pad Thickness .298 ± .007" (7.57 ± .178 mm) .180" (4.6 mm)
Rear Brake Disc Thickness .188" (4.78 mm) .170" (4.32 mm)
Rear Brake Disc Runout - .010" (.254 mm)
Item
Torque
f
t. lbs.
Torque
Nm
Front Caliper Mounting Bolts 31-34 42-46
Rear Caliper Mounting Bolts 18 24
Brake Line Flare 12-15 16-20
Brake Line Banjo Bolts
(Caliper Attachment)
15 20
Brake Line Banjo Bolt
(Master Cylinder Attachment)
15 20
Front Brake Disc to Hub Bolts 18 24
Rear Brake Disc to Hub Bolts 28 38
Brake Switch 12-15 16-20
Master Cylinder to Frame 17 23
Brake Pedal Mounting Bracket
to Frame
17 23
Park Brake Assembly Bolts 37 50
Park Brake Disc Mounting Bolt 18-22 24-30
Park Brake Lever Mount Bolts 16 22
Park Brake Mount Bracket to
T
ransmission Bolts
37 50
Part Number Tool Description
2870975 Mity Vac™ Pressure Test Tool