6.13
CLUTCHING
6
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
Clutch Disassembly
1. Using a permanent marker, mark the cover, spider,
and moveable and stationary sheaves for reference,
as the cast in X's may no t h ave be en in alignment
before disassembly.
2. Mark the stationary sheave and clutch shaft to verify
the
shaft has not turned in the sheave after tightening
the spider during clutch assembly.
3. Remove the (6) cover bolts evenly in a cross pattern
a
nd remove cover plate.
4. Inspect cover bushing (A). The outer cov
er bushing is
manufactured with a Te flon coa ting. We ar is
determined by the amount of Teflon remaining on the
bushing.
5. Remove and insp ect the clu tch spring. See “ Drive
Clu
tch Spring Specifications” for spring inspection.
6. Remove the limiter spacer (B) and inspect for wear.
Re
place if excessive wear is evident.
7. Inspect area on shaft ( C) whe re bu shing rid es for
wear,
galling, nic ks, or scratches . Replace clutc h
assembly if worn or damaged.
Cover Bushing Inspection:
Replace the cover bushing if more
brass than Teflon is visible on
the bushing. Refer to bushing
replacement in this chapter.
DO NOT reassemble the drive clutch without the
limiter spacer (B). Belt life will be greatly reduced.
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