8.6
TRANSMISSION
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
12. Loosen the ( 3) clam ps secur ing the intake ba ffle
assembly to th e a ir b ox lid, in ner clutch cover an d
engine crankcase vent. Remove the air intake baffle
/ intake hoses / en gine cr ankcase ven t tube an
assembly as shown below.
13. Remove the o uter clutch cover , dri ve belt, dri ve
clutch, driven clut
ch and inner c lutch c over (see
Chapter 6). Make note of hose and wire routings for
reassembly.
IMPORTANT: Be sure to use the correct Drive Clutch
Puller (
PN PA-4 8595) to p revent damage to
crankshaft.
14. Loosen the hose clamp that secur
es the air box to the
throttle body. Cut the t ie strap that secures the wire
harness to the right-hand side of the air box. Remove
the air box assembly.
15. Place a shop to beneath the fuel line quick connector
to
catch any excess fuel. Disconnect the fuel line from
the fuel rail by pressing in on the quick connector tabs.
Move fue l line to th e left-h and sid e of th e en gine
compartment. Make note of line r outing for
installation.
16. Disconnect the IAC valve (A), TPS (B), T-MAP sensor
(C), har
ness leads from the throttle body.
17. Remove throttle body from the engine and wrap it with
a clea
n shop towel. Place throttle body on the LH side
frame rail area.
IMPORTANT: Be sure dirt and debris do not enter the
engine
, air box or throttle bod y. Use clea n sh op
towels to plug engine and air box intake holes.
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