Polaris 2012 RANGER RZR 570 INTL User Manual

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TRANSMISSION
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9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
7. Install the pinion shaft assembly. Be sure to properly
mesh the snorkel shaft bevel gear with the pinion shaft
bevel gear.
8. Apply Loctite® 2 42™ to the th reads o f th e be aring
cover retaining screw
s.
9. Using a 5 mm Allen wrench, ins
tall only the (3) screws
that secur e the pinion shaft asse mbly as shown
below. Leave the longer locking screw (A) out at this
point.
IMPORTANT: DO NOT install th
e lo nger sc rew (A ).
Installing the longer screw will lock the snorkel tube
and not allow for backlash setting adjustment.
10. Torque th e be aring cover r etaining scr ews to
spec
ification.
11. Rotate the snorkel tube c
ounterclockwise using the
snorkel tool ( PA-50231) un til the snorkel ge ar and
pinion gear have ‘zero’ backlash.
IMPORTANT: DO NOT overti ght
en the sno rkel t ube
when backing it out. At the 'zero' backlash position,
you should still be able to turn the snorkel shaft using
your fingers, but it will feel rough and may have some
tight spots.
12. Look down into the transmission housing to see the
sn
orkel locking screw hole opening to reference your
starting point.
NOTE: If you have a hard time seeing into the hole,
insert a
small A llen wrench, punch or screwdriver
into the hole to feel when the notch is alig ned wit h
the hole.
13. Slowly rotate the snorkel tube clock
wise while
counting the number of notches passing through the
hole ope ning as you ro tate the tu be. Rotate the
snorkel tube to the 3rd notch from the ‘zero’ backlash
position obtained in step 11.
14. Check the pinion shaft gear backlash again by feel. If
th
e pin ion sh aft g ear lash app ears to be to o tight,
rotate the snorkel shaf t clockwise to the next notch
(4th notch).
15. Once the backlash is set, apply Loctite
®
242
™
to the
threads and inst all the locking screw to secure the
snorkel tube.
= T
Bearing Cover Retaining Screws:
8-10 ft. lbs. (11-14 Nm)
A
DO NOT install
locking screw
Count 3 notches through
the locking screw hole

Polaris 2012 RANGER RZR 570 INTL Specifications

General

Brand	Polaris
Model	2012 RANGER RZR 570 INTL
Category	Offroad Vehicle
Language	English