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CYLINDER AND PISTONS
• Apply engine oil onto the piston pin.
• Make sure the mark “a” on the piston points to-
wards the exhaust side of the cylinder.
• Reinstall each piston into its original cylinder.
• Before installing the piston pin clip, cover the
crankcase opening with a clean rag to prevent
the piston pin clip from falling into the crank-
case.
• Make sure that the clip ends “b” are positioned
away from the cutout “c” in the piston as shown
in the illustration.
3. Install:
• Dowel pin
• Cylinder gasket
4. Lubricate:
•Piston
• Piston ring
• Cylinder
(with the recommended lubricant)
5. Offset:
• Piston ring end gap
6. Install:
• Cylinder
• Cylinder bolt
• While compressing the piston rings, install the
cylinder.
• Pass the timing chain and timing chain guide
(intake side) through the timing chain cavity.
7. Tighten:
• Cylinder bolt
Recommended lubricant
Engine oil
a. Top ring
b. 2nd ring
c. Upper oil ring rail
d. Oil ring expander
e. Lower oil ring rail
A. Exhaust side
Cylinder bolt
10 N·m (1.0 kgf·m, 7.4 lb·ft)
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