5-60
CLUTCH
EAS30350
CHECKING THE CLUTCH SPRING PLATE
1. Check:
• Clutch spring plate
Damage Replace.
2. Measure:
• Clutch spring plate free height “a”
Out of specification Replace the clutch
spring plate.
EAS30351
CHECKING THE CLUTCH SPRINGS
The following procedure applies to all of the
clutch springs.
1. Check:
• Clutch spring
Damage Replace the clutch springs as a
set.
2. Measure:
• Clutch spring free length
Out of specification Replace the clutch
springs as a set.
EAS30352
CHECKING THE CLUTCH HOUSING
1. Check:
• Clutch housing dog
Damage/pitting/wear Deburr the clutch
housing dogs or replace the clutch housing.
Pitting on the clutch housing dogs will cause er-
ratic clutch operation.
EAS30353
CHECKING THE CLUTCH BOSS
1. Check:
• Clutch boss spline
Damage/pitting/wear Replace the clutch
boss.
Pitting on the clutch boss splines will cause er-
ratic clutch operation.
EAS31443
CHECKING THE PRESSURE PLATE AND
THRUST PLATE
1. Check:
• Pressure plate “1”
• Thrust plate “2”
Cracks/damage Replace.
EAS31444
ASSEMBLING THE CLUTCH
1. Install:
• Clutch boss
• Primary drive gear
• Clutch boss nut
2. Tighten:
• Clutch boss nut “1”
While holding the clutch boss “2” with the univer-
sal clutch holder “3”, tighten the clutch boss nut.
Clutch spring plate height
4.70 mm (0.19 in)
Minimum height
4.40 mm (0.17 in)
Clutch spring free length
30.45 mm (1.20 in)
Limit
28.92 mm (1.14 in)
Clutch boss nut
130 N·m (13 kgf·m, 96 lb·ft)
Universal clutch holder
90890-04086
Universal clutch holder
YM-91042
To Next Page
Loading...
Need help?
General
