Yamaha TMAX TECH MAX 2020 - PERIODIC MAINTENANCE

3
PERIODIC CHECKS AND ADJUSTMENTS
PERIODIC MAINTENANCE ............................................................................3-1
INTRODUCTION .......................................................................................3-1
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL
SYSTEM...................................................................................................3-1
GENERAL MAINTENANCE AND LUBRICATION CHART .......................3-1
CHECKING THE VEHICLE USING THE YAMAHA DIAGNOSTIC
TOOL........................................................................................................3-4
CHECKING THE FUEL LINE ....................................................................3-4
CHECKING THE SPARK PLUGS .............................................................3-5
ADJUSTING THE VALVE CLEARANCE ..................................................3-5
CHECKING THE ENGINE IDLING SPEED ..............................................3-8
SYNCHRONIZING THE THROTTLE BODIES..........................................3-9
CHECKING THE THROTTLE BODY JOINTS ........................................3-10
CHECKING THE EXHAUST SYSTEM....................................................3-11
CHECKING THE CYLINDER HEAD BREATHER HOSE .......................3-11
CHECKING THE CANISTER ..................................................................3-12
ADJUSTING THE EXHAUST GAS VOLUME .........................................3-12
REPLACING THE AIR FILTER ELEMENT AND CLEANING
THE CHECK HOSE................................................................................3-12
CLEANING THE V-BELT CASE AIR FILTER ELEMENT .......................3-13
CHECKING THE BRAKE OPERATION ..................................................3-14
CHECKING THE BRAKE FLUID LEVEL.................................................3-14
ADJUSTING THE FRONT DISC BRAKE................................................3-14
CHECKING THE FRONT BRAKE PADS ................................................3-15
ADJUSTING THE REAR DISC BRAKE ..................................................3-15
CHECKING THE REAR BRAKE PADS ..................................................3-16
CHECKING THE FRONT BRAKE HOSES .............................................3-16
CHECKING THE REAR BRAKE HOSE ..................................................3-16
BLEEDING THE HYDRAULIC BRAKE SYSTEM ...................................3-16
ADJUSTING THE REAR BRAKE LOCK CABLE ....................................3-17
CHECKING THE REAR BRAKE LOCK ..................................................3-18
CHECKING THE REAR BRAKE LOCK PADS........................................3-18
CHECKING THE WHEELS .....................................................................3-19
CHECKING THE TIRES..........................................................................3-19
CHECKING THE WHEEL BEARINGS ....................................................3-20
CHECKING THE SWINGARM OPERATION ..........................................3-20
CHECKING THE DRIVE BELT ...............................................................3-20
DRIVE BELT TENSION...........................................................................3-21
LUBRICATING THE DRIVE PULLEY AND DRIVE AXLE.......................3-22
CHECKING AND ADJUSTING THE STEERING HEAD .........................3-23
LUBRICATING THE STEERING HEAD..................................................3-24