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Yamaha TMAX TECH MAX 2020 - INSTALLING THE CRANKSHAFT JOURNAL BEARINGS; INSTALLING THE CONNECTING RODS

Yamaha TMAX TECH MAX 2020
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5-79
CRANKSHAFT
For example, if the crankcase J
1
and the
crankshaft web J
1
numbers are 4 and 2 re-
spectively, then the bearing size for J
1
is:
EAS31446
INSTALLING THE CRANKSHAFT JOURNAL
BEARINGS
The following procedure applies to both of the
crankshaft journal bearings.
1. Attach:
Crankshaft journal bearing “1”
TIP
Attach the crankshaft journal bearing to the
plane bearing installer “2”.
2. Install:
Crankshaft journal bearing
TIP
Align the projection “a” on the bearing with the
projection “b” on the crankcase.
Place an iron plate “3” beneath the crankcase
and press fit until the end of the plain bearing
installer touches the iron plate.
EAS30426
INSTALLING THE CONNECTING RODS
1. Lubricate:
Bolt thread
Nut seat
(with the recommended lubricant)
2. Lubricate:
Crankshaft pin
Big end bearings inner surface
Balancer big end bearings inner surface
(with the recommended lubricant)
3. Install:
Big end bearing
Connecting rod
Connecting rod cap
(onto the crankshaft pin)
J
1
(crankcase) - J
1
(crankshaft web)
= 4 - 2
= 2 (black)
Bearing color code
Code 0
White
Code 1
Blue
Code 2
Black
Code 3
Brown
Code 4
Green
Code 5
Yellow
Plane bearing installer
90890-04139
Recommended lubricant
Molybdenum disulfide oil
Recommended lubricant
Engine oil
New
New

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