Yamaha TMAX TECH MAX 2020 - Removing the Handlebar; Checking the Handlebar; Installing the Handlebar

4-78
HANDLEBAR
EAS30203
REMOVING THE HANDLEBAR
1. Stand the vehicle on a level surface.
WARNING
EWA13120
Securely support the vehicle so that there is
no danger of it falling over.
2. Remove:
• Handlebar grip “1”
TIP
Blow compressed air between the handlebar
and the handlebar grip, and gradually push the
grip off the handlebar.
3. Remove:
• Handlebar switch (right)
• Throttle grip
EAS30204
CHECKING THE HANDLEBAR
1. Check:
• Handlebar
Bends/cracks/damage  Replace.
WARNING
EWA13690
Do not attempt to straighten a bent handle-
bar as this may dangerously weaken it.
EAS30205
INSTALLING THE HANDLEBAR
1. Stand the vehicle on a level surface.
WARNING
EWA13120
Securely support the vehicle so that there is
no danger of it falling over.
2. Install:
• Brake hose bracket
• Lower handlebar holder
• Handlebar “1”
• Upper handlebar holder “2”
• Bracket “3”
NOTICE
ECA18300
First, tighten the bolts on the front side of the
handlebar holder, and then on the rear side.
TIP
Align the punch mark “a” on the handlebar with
the right side upper surface of the lower handle-
bar holder.
3. Install:
• Throttle grip “1”
• Throttle cable
• Handlebar switch (right) “2”
• Grip end
TIP
• Align the projection “a” on the handlebar switch
(right) with the hole “b” in the handlebar.
• There should be 1–3 mm (0.04–0.12 in) of
clearance “c” between the throttle grip and the
grip end.
1
G088916
Lower handlebar holder nut
34 N·m (3.4 kgf·m, 25 lb·ft)
Upper handlebar holder bolt
23 N·m (2.3 kgf·m, 17 lb·ft)
Handlebar switch screw (right)
3.5 N·m (0.35 kgf·m, 2.6 lb·ft)
Grip end
26 N·m (2.6 kgf·m, 19 lb·ft)
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a
3
2
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