4-92
STEERING HEAD
EAS30213
REMOVING THE LOWER BRACKET
1. Stand the vehicle on a level surface.
EWA13120
Securely support the vehicle so that there is
no danger of it falling over.
2. Remove:
• Upper ring nut
• Rubber washer
• Lower ring nut “1”
• Lower bracket
Remove the upper ring nut and lower ring nut
with the steering nut wrench “2”.
EWA13730
Securely support the lower bracket so that
there is no danger of it falling.
EAS30214
CHECKING THE STEERING HEAD
1. Wash:
• Bearing
• Bearing race
2. Check:
• Bearing
• Bearing race
Damage/pitting Replace.
3. Replace:
• Bearing
• Bearing race
a. Remove the bearing races from the steer-
ing head pipe “1” with a long rod “2” and
hammer.
b. Remove the bearing race from the lower
bracket “3” with a floor chisel “4” and ham-
mer.
c. Install a new rubber seal and new bearing
races.
NOTICE
ECA14270
If the bearing race is not installed properly,
the steering head pipe could be damaged.
• Always replace the bearings and bearing races
as a set.
• Whenever the steering head is disassembled,
replace the dust seal.
4. Check:
• Upper bracket
• Lower bracket
(along with the steering stem)
Bends/cracks/damage Replace.
EAS30216
INSTALLING THE STEERING HEAD
1. Lubricate:
• Upper bearing
• Lower bearing
Steering nut wrench
90890-01403
Exhaust flange nut wrench
YU-A9472
Recommended cleaning solvent
Kerosene
Recommended lubricant
Lithium-soap-based grease
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