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Kyocera FS-C8600DN

Kyocera FS-C8600DN
546 pages
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SERVICE
MANUAL
Published in June 2012
842MN111
2MNSM061
Rev. 1
FS-C8600DN
FS-C8650DN

Table of Contents

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Kyocera FS-C8600DN Specifications

General IconGeneral
ColorYes
Print technologyLaser
Maximum resolution9600 x 600 DPI
Duplex printing modeAuto
Time to first page (black, normal)5.4 s
Time to first page (color, normal)6.6 s
Print speed (black, normal quality, A3)22 ppm
Print speed (black, normal quality, A4/US Letter)45 ppm
Printing colorsBlack, Cyan, Magenta, Yellow
Maximum duty cycle- pages per month
Number of print cartridges-
Page description languagesDiablo 630, Microsoft XPS, PCL 5c, PCL 6, PCL XL, PDF 1.7
Paper input typeCassette, Paper tray
Total input capacity650 sheets
Total output capacity500 sheets
Maximum input capacity7650 sheets
Multi-Purpose tray input capacity150 sheets
Paper tray media typesBanner, Plain paper, Thick paper
ISO A-series sizes (A0...A9)A3, A4, A5
Maximum ISO A-series paper sizeA3
Wi-FiNo
Standard interfacesEthernet, USB 2.0
Optional connectivityEthernet
Memory slots2
Storage mediaHDD
Processor familyPowerPC
Compatible memory cardsCF
Maximum internal memory2048 MB
Internal storage capacity160 GB
Sound power level (standby)33.9 dB
Sound pressure level (printing)52.3 dB
CertificationGS, TüV, CE
Product colorBlack
AC input voltage220 - 240 V
AC input frequency50 - 60 Hz
Power consumption (max)1140 W
Power consumption (standby)170 W
Power consumption (printing)1000 W
Power consumption (PowerSave)15 W
Sustainability certificatesENERGY STAR
Harmonized System (HS) code84433210
Weight and Dimensions IconWeight and Dimensions
Depth787 mm
Width672 mm
Height744 mm

Summary

Service Manual

Safety Precautions

Safety Warnings and Precautions

Describes symbols used to protect personnel and customers from danger and property damage.

Symbols

Explains warning symbols including danger, caution, prohibited actions, and required actions.

Specifications

Machine Specifications

Details machine specifications including type, printing method, paper weight, paper type, paper size, printing speed, and first print time.

Parts Names

Identifies and illustrates major machine parts and their components.

Machine Cross Section

Provides a detailed view of the machine's internal structure and component layout.

Installation

Installation Environment

Specifies environmental requirements for installation, including temperature, humidity, power supply, and location.

Unpacking and Installation Procedure

Outlines the step-by-step procedure for unpacking and installing the machine.

Moving the Machine

Instructions on how to safely move the machine using carrying handles and handholds.

Installing Gigabit Ethernet Board (Option)

Procedure for installing the optional Gigabit Ethernet board, including parts required.

Installing IC Card Reader Holder (Option)

Details the parts and procedure for installing the optional IC card reader holder.

Installing Duct Unit (Option)

Describes the parts and procedure for installing the optional duct unit.

Maintenance Mode

Maintenance Mode Operation

Details how to execute maintenance items and lists available maintenance modes.

Maintenance Modes Item List

Provides a table of maintenance items, their initial settings for 45ppm and 55ppm models.

Troubleshooting

Paper Misfeed Detection

Details paper misfeed indications and conditions, including a diagram of jam locations.

Self-Diagnostic Function

Explains the machine's self-diagnostic function and lists error codes with causes and corrective measures.

Image Formation Problems

Describes common image quality issues with print examples and their potential causes and corrective actions.

Electric Problems

Troubleshooting guide for electrical issues, covering machine operation, motor, and PWB problems.

Mechanical Problems

Addresses mechanical issues related to paper feed, jams, noise, and component alignment.

Assembly and Disassembly

Precautions for Assembly and Disassembly

Essential safety guidelines and precautions before performing disassembly or assembly procedures.

Paper Feed Section

Covers the detachment and refitting of the primary paper feed unit and related components.

Optical Section

Details the detachment and refitting procedures for the LSU and associated optical components.

Image Formation Section

Explains how to detach and refit the inner unit, developer unit, and drum unit.

Transfer Section

Covers detachment and refitting of the paper conveying unit, transfer belt unit, and cleaning pre brush.

Fuser Section

Details the detachment and refitting procedures for the fuser unit and the fuser IH PWB.

PWBs (Printed Wiring Boards)

Provides procedures for detaching and refitting the main PWB and engine PWB.

Drive Section

Covers detachment and refitting of drum drive units, main drive unit, fuser drive, transfer drive, and feed drive units.

Other Components

Details detachment and refitting procedures for eject filter, toner filter, fan filter, transfer belt filter, left filter, developer filter, and hard disk unit.

PWB Replacement Requirements

Upgrading the Firmware

Procedure for upgrading the machine's firmware via USB flash device.

Remarks on Main PWB Replacement

Notes and procedures for replacing the main PWB, including EEPROM and DIMM handling.

Remarks on Engine PWB Replacement

Guidance for replacing the engine PWB, including EEPROM transfer and reinstallation.

Mechanical Construction

Paper FeedConveying Section

Details the paper feed units from cassette and MP tray, and the conveying section to transfer/separation.

Drum Section

Describes the drum unit, charger roller, and cleaning sections for image formation.

Developer Section

Explains the developer unit components: sleeve roller, magnet roller, developer blade, and toner sensor.

Laser Scanner Section

Details the laser scanner unit components: polygon motor, lenses, mirrors, and LSU cleaning motor.

TransferSeparation Section

Covers the intermediate transfer unit and secondary transfer roller section for image transfer.

Fuser Section

Describes the fuser unit components: heat roller, press roller, IH coils, and thermistors for fusing toner.

EjectFeedshift Section

Explains the paper path for ejecting paper to the top tray or duplex conveying section.

Duplex Conveying Section

Details the paper path for duplex printing, sending paper from eject/feedshift to paper feed/conveying.

Electrical Parts Layout

PWBs (Printed Wiring Boards)

Lists and describes the function of various PWBs in the machine's electrical system.

Switches and Sensors

Identifies and explains the function of switches and sensors on the paper path.

Motors

Lists and describes the function of various motors within the machine.

Fan Motors

Identifies and describes the function of cooling fans and their airflow directions.

Other Components

Details other components like clutches, solenoids, lamps, belts, and sensors.

Operation of the PWBs

Main PWB

Details the connectors and signals for the Main PWB, including its silk-screen diagram and photograph.

Engine PWB

Provides the silk-screen diagram and photograph of the Engine PWB, listing its connectors and signals.

Power source PWB

Details the connectors and signals for the Power Source PWB, including voltage and description.

High voltage PWB 1

Provides connector pin details for the High Voltage PWB 1, listing signal, I/O, voltage, and description.

High voltage PWB 2

Details connector pin assignments for High Voltage PWB 2, including signal, I/O, and voltage.

Fuser IH PWB

Lists connector pin details for the Fuser IH PWB, specifying signal, I/O, and voltage.

Front PWB

Provides connector pin details for the Front PWB, covering various components and signals.

Feed PWB 1

Details the silk-screen diagram and photograph of Feed PWB 1, listing connectors and their signals.

Feed PWB 2

Provides connector pin details for Feed PWB 2, listing signals and voltage for various components.

Relay PWB

Details the silk-screen diagram and photograph of the Relay PWB, listing connectors and signals.

Motor control PWB

Provides the silk-screen diagram and photograph of the Motor Control PWB, listing connectors and signals.

LSU relay PWB

Details the silk-screen diagram and photograph of the LSU Relay PWB, listing connectors and signals.

Appendixes

List of maintenance parts

Lists maintenance parts with names used in service and in parts lists, including part numbers.

Maintenance kits

Details maintenance kits, their part numbers, and alternative part numbers.

Periodic maintenance procedures

Outlines periodic maintenance tasks for various sections, specifying user call actions and pages for details.

Repetitive defects gauge

Provides a gauge illustrating common print defects and their corresponding occurrences.

Firmware environment commands

Explains how to use FRPO commands for reprogramming firmware and lists FRPO parameters and their factory settings.

Wiring diagram

Illustrates the wiring connections between various PWBs, motors, and sensors.

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