5
Service work
Service plan
Servicing work every 1000 hours, but as a minimum every 3 years
(exceptions in brackets)
Lubricate the steering axle.
Check the steering axle mountings
(Check once after 1000 hours, again at 3000 hours and then every 3000 hours)
Operating devices
Check that the brake system (service brake, parking brake) is working correctly
Check and lubricate the pedal group.
Electrical enclosure
Check the condition of the electric cables, connections and plug connectors, and check that they
are securely attached
(once after 1000 hours, again at 3000 hours and then every 3000 hours).
Check that the electrical connections on the power modules and the electricmotorsaresecurely
attached
(once after 1000 hours, again at 3000 hours and then every 3000 hours).
Check the heat sinks on the power modules for contamination and clean the heat sinks.
Check the condition of the electrical components on the contactor carrier and clean the compo-
nents.
Clean the fans.
Check the co
ndition of the drive battery.
Check the cables and the plugs on the drive battery
(once after 1000 hours, again at 3000 hours and then every 3000 hours).
Clean the integrated charger and check that the integrated charger is working correctly (the charg-
ing process starts).
Check the filter for the electrolyte circulation pump for the integrated charger and replace the filter
as required.
Check the axle load sensor.
Check the load pressure sensor.
Check the lift height sensor.
Hy
draulics
Check the oil level in the hydraulic system
Check the hydraulic system for leak tightness.
Clean the radiator.
Check the bleeder valve on the hydraulic tank for correct operation.
Check the mounting of the tilt cylinders.
Check the pre-load of the hose lines.
Load lift system
214 Operating Instructions – 3888011701 EN – 12/2017
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