checking for leaks.............................................. 142
fittings
flare-type ..................................................... 237
O-ring boss – adjustable.................................. 238
O-ring boss – non-adjustable ........................... 240
O-ring face seal ............................................. 240
tapered pipe thread fittings ............................. 242
hydraulic safety .................................................... 9
servicing hydraulics ........................................... 142
I
introduction
declaration of conformity ........................................i
K
knife and knife drives
cutterbar ......................................................... 143
stub guards and hold-downs ............................ 113
knife
adjusting knife timing – DK header.................... 164
removing spare knife from storage ................... 147
replacing knife section .................................... 143
knife drive
windrower header ......................................... 167
knife guards, See guards
knifehead bearing
removing...................................................... 146
unplugging conditioner and knife ......................... 111
knife drive belts
windrower header
adjusting left timing belt tension ...................... 169
adjusting right timing belt tension..................... 172
installing left double V-belts ............................ 168
installing left timing belt ................................. 171
installing right timing belt................................ 174
left side
adjusting v-belt tension ............................... 167
removing left double V-belts............................ 167
removing right timing belt ............................... 173
knife drive boxes .................................................. 159
changing oil...................................................... 163
installing knife drive box..................................... 161
installing pulley................................................. 163
mounting bolts ................................................. 159
removing knife drive box .................................... 160
removing pulley ................................................ 163
knife drives
knives ............................................................. 144
knife guards, See guards
knives
installing knife .................................................. 145
knifehead bearings
installing ...................................................... 146
removing knife ................................................. 144
L
lean bar position .................................................... 78
lights
replacing light bulbs .......................................... 222
lock-out valves
lift cylinder lock-out valves ................................... 77
lubrication........................................................... 135
lubrication points .............................................. 135
drivelines ..................................................... 139
hay conditioner ............................................. 138
windrower header ......................................... 136
recommended fluids and lubricants...................... 251
M
M1 Series Windrowers
attaching A40DX header ....................................... 36
M100/M105 SP windrowers
attaching A40D header......................................... 41
M150, M155, and M155E4 SP windrowers
attaching A40D header......................................... 47
M2 Series Windrowers
attaching A40DX header ....................................... 29
M200 SP windrowers
attaching A40D header......................................... 53
M205 SP windrowers
attaching A40D auger header ................................ 59
maintenance and servicing..................................... 125
See also maintenance
break-in inspection............................................ 133
greasing procedure............................................ 135
maintenance record .......................................... 132
maintenance requirements ................................. 131
preparing for servicing ....................................... 125
preseason checks .............................................. 133
safety.................................................................. 7
mechanical troubleshooting ................................... 231
metric bolts
torque specifications ......................................... 235
model numbers....................................................... ix
moisture ............................................................. 122
motors
hydraulic motor
installing on gearbox ...................................... 206
removing from gearbox .................................. 205
O
operating windrower header .................................... 29
recommended operating settings......................... 106
INDEX